Kees van der Westen Spirit DUETTE Installation Manual Download Page 1

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Spirit installation manual

page 0

Installation manual Spirit

(Original instructions)

Document ID: Sup-Rim-Eng

Date of issue: October 22, 2014

Revision date: May 20, 2020

Summary of Contents for Spirit DUETTE

Page 1: ...Spirit installation manual page 0 Installation manual Spirit Original instructions Document ID Sup Rim Eng Date of issue October 22 2014 Revision date May 20 2020 ...

Page 2: ...ensions 12 Upon arrival 15 Parts included in standard shipment 15 Extra materials needed 15 Unpack and place 15 Installation 17 Precaution 17 Water supply 18 Water treatment system 18 Connect water supply to machine 18 Waste drain 21 Electric mains 22 3 phase machine 3N 400V 50 60Hz 22 single phase machine 230V 50 60Hz 23 3 phase single phase conversion 23 Connect pump cables 24 Connect mains cabl...

Page 3: ...t be cleaned with the aid of a water jet The appliance is not suited for outdoor use Ambient temperature for correct operation of the appliance is 10 30 C 50 86 F If ambient temperature falls below 5 C 41 F keep the machine at ECO or ON to prevent freezing of water inside the machine Note that the external rotational pump should be kept above freezing point of water as well Whenever the machine an...

Page 4: ... system Make sure water has run through the pump s before the electric motors start First pump downstream of water treatment system Note corresponding colour coding on hose and cable plug The elbow end of the high pressure hose would normally be on the machine side Connect high pressure hoses of all pump outlets to Spirit according to table and picture below coffee system group 1 group 2 group 3 s...

Page 5: ...sert other end into sewer Make sure hoses slope down and cannot get pinched 3 Open water mains The coffee boilers will start to fill Check for leaks at all connections just made 4 Make sure that machine is switched OFF Mains switch OFF and all temperature controller switches point down discharge pipe on drip tray machine waste controller switches ...

Page 6: ...th E yellow green yellow green green Left 400V 16Amp 3P N E plug Right table with mains electricity colour coding The white lead in the USA cable must be hooked up to the anti phase 115Vac live anti phase w r t the black 115Vac live 6 Fire up and adjust Turn mains switch to NO HEAT Pumps are engaged and boilers will start to fill Engage groups until water runs from group After 2 minutes pump s wil...

Page 7: ...rature when machine is at operational temperature Increase hot water temperature by decreasing steam boiler pump pressure Decrease hot water temperature by increasing steam boiler pump pressure Set dosages for brew shots and hot water See user manual for details This must be repeated after some days of use If the information in this section is not sufficient we refer to the installation manual whi...

Page 8: ...eam boiler temperature controller 5 Steam boiler heating on off switch 6 Volume switch left group 7 Program button left group 8 Brew indicator light left group 9 Group brewing lever left group 10 Pressure gauge left group 11 Group left 12 Hot water spout 13 Hot water lever 14 Steam power adjustment lever right 15 Steam lever right 16 Steam wand right 17 Steam tip right with protective cap A Cup wa...

Page 9: ...own in the manual Over time sections are added and or improved sometimes as result of readers making comments If you have suggestions for improvements do not hesitate to send them to support keesvanderwesten com For more or more recent information we refer you to the files that can downloaded from http www keesvanderwesten com spirit support html The technical manual for the Spirit is meant for ma...

Page 10: ...40 75 ppm pH 7 0 6 5 7 5 6 5 8 0 Electrical conductivity 3 times Alkalinity in ppm μS cm1 Total Dissolved Solids 150 75 250 ppm1 Calcium Hardness 51 68 17 85 ppm Sodium 10 at or near 10 ppm Sulphate 30 0 50 ppm Chloride 0 0 30 ppm Silica 0 0 5 ppm Odour and colour clean fresh odour free clear Taste influencing organic compounds not present Chlorine Hypochlorite Chloramines Iron Lead Manganese SCAA...

Page 11: ...tte and Triplette As the Spirit has full free space underneath the opening s in the countertop can be positioned anywhere For a visually pleasing result we recommend feeding the pump and drain hoses through an opening located just behind the front left foot and the mains and pump cables through an opening just behind the front right foot of the machine Notes Make sure that the mains and pump cable...

Page 12: ...e Further noise reduction can be achieved by placing the assemblies on a 2 4cm thick rubber foam sheet with dimensions 16x30cm per assembly not supplied with machine The pumps will be electrically connected to the espresso machine with an approximately 2 m long cable fitted with a plug Areas where a water jet could be used are not suitable as location for the pump assemblies Make sure there is air...

Page 13: ...s for openings behind front feet to feed connections through the countertop Minimum sizes of countertop openings Pump hoses 35 mm connector diameter is 22 mm hose is 12 mm 2 drain hoses 40 mm 20 mm each Pump drain hoses 40 mm insert pump hoses first Electric cables 20 mm mains cable plus 2 pump cables no plug All feeds through 1 opening 55 mm insert pump hoses first hoses cables hoses cables 129 7...

Page 14: ...rit installation manual page 13 Figure 6 Measurements of Spirit Duette Note that the rubber feet are not present these are 20 mm high and have a diameter of 50 mm WITHOUT RUBBER FEET 20 mm high WITHOUT RUBBER FEET 20 mm high ...

Page 15: ...it installation manual page 14 Figure 7 Measurements of Spirit Triplette Note that the rubber feet are not present these are 20 mm high and have a diameter of 50 mm WITHOUT RUBBER FEET 20 mm high WITHOUT RUBBER FEET 20 mm high ...

Page 16: ...and may depend on whoever is responsible for maintenance and service Extra materials needed Water treatment system at least an effective particle filter and de scaler Materials to connect the water treatment system to the T fitting 3 8M on the first water pump Coffee grinder Knock box Pitcher Unpack and place Tools needed flat screw driver or alike pliers Phillips screw driver no 2 preferably on a...

Page 17: ...tertop The rubber feet can be individually lowered loosen the cover nut first then unscrew the foot from the leg When correct height is achieved tighten the cover nut see Figure 8 Figure 8 Adjust the height of an individual leg Loosen the cover nut unscrew the foot from the leg until correct height is reached then tighten cover nut cover nut rubber foot ...

Page 18: ...l Caution Always ensure water supply to the machine is in perfect working order before connecting electric power Parts needed included in shipment Machine 2 3 4 high pressure hoses 1 5 m 5 ft 3 4 5 high pressure hoses 0 5 m 1 ft 8 in 1 2 3 T fittings 3 8M 2 3 4 pumps with motor 30x20x25 cm length x width x height 12x8x10 inch 2 discharge hoses with stainless steel clamps for amount per machine and...

Page 19: ...o enter the pump If the resulting water does not fall into the SCA core zone see Figure 4 have additional treatment installed Notes Flush the water treatment system according to the manufacturers instruction before connecting it to the pump inlet Make sure that the functioning of the water treatment system will be checked on a regular basis Connect water supply to machine Connect the water mains t...

Page 20: ...th marked S and red O ring on it 3 8M connections see Figure 9 There is no need for any type of gasket The rounded end of the hose fits snugly onto the fitting providing a leak free connection when turned tight 3 Do the same with the knee shaped end of the green coded coffee system hose front fitting marked C green O ring 4 Attach the other ends of the long high pressure hoses to the outlet of an ...

Page 21: ...ll rinse the water treatment system also when new until the water runs clear see the manual of your water treatment system for this procedure 8 Check the quality of the treated water and adjust when necessary 9 Use the last short hose to connect the water treatment system to the first pump 10 Open the water supply tap and check the earlier made connections for leakage Tighten when Notes The coffee...

Page 22: ... discharge hoses into the drain or a discharge container 4 If necessary cut the discharge hoses to desired length Figure 13 Spirit seen from bottom front without hoses attached to the machine waste and drain pipe on the drip dray Notes To prevent sedimentation of sludge the discharge hoses should slope down to your drain or discharge container over the entire length of the hoses Prevent leading th...

Page 23: ...nt phase 2 10 9 A 10 9 A 12 6 A 12 6 A Peak current phase 3 10 9 A 12 2 A 16 7 A 19 3 A Table 2 Showing peak power in the different phases for different machine versions The machines internal electrics consists of 3 heating circuits and an operation circuit Each circuit is designed to function on 230Vac The range in which it can function safely is 208 240Vac Electric mains can be connected in two ...

Page 24: ...ver three different mains leads Such mains is also referred to as 3N 400V as the tension between the phases is 400Vac The mains cable has five wires 2 5 mm2 each three phases neutral and earth For safe operation of the machine a phase shift of 120 per phase which is common in Europe is essential as this 120 phase shift reduces the power flux through the common neutral lead of the mains cable In or...

Page 25: ...pump motor by mating the female plug on the cable from the machine to the male plug at the pump motor Figure 18 Pump cable plugs Note that the colour coding on the cable should match the colour coding on the reinforced hose that runs from the pump outlet to the machine the knee shaped end of the reinforced hose shown on the photo should be mounted on the machine not the pump outlet Caution When yo...

Page 26: ...green is Earth USA and Canada 2 phases 110 120Vac with 180 phase shift white is phase hot live black is phase hot live green is Earth Connect all wires to the appropriate outlet Note on phase shift of 110 120Vac When you want to use your machine in a 110 120Vac environment check whether the mains is a 180 degrees phase shift most houses or a 120 degrees phase shift most commercial buildings You ca...

Page 27: ...t all temperature controller switches PID s for all groups plus the controller for the steam boiler are in the OFF position lever pointing down see Figure 20 3 Make sure that coffee pressure gauges indicate line pressure If not check water connections 4 Turn the mains switch on the machine to NO HEAT The mains switch is mounted on the right hand side of the machine see Figure 17 The machine will w...

Page 28: ...ler controller ON lever pointing up The display will light up after about 3 seconds and the steam boiler heating elements are now engaged 9 You may now switch the coffee boiler temperature controllers ON levers pointing up The displays will light up after about 3 seconds and the coffee boiler heating elements are now engaged Check if the machine is leaking Expel air from coffee system You now have...

Page 29: ... pump and opens valves in the hot water system so that water will start flowing from the hot water spout After the set amount of time flow will stop automatically The delivered quantity of water depends on pressure in the steam hot water boiler and the flow of added cold water Because these may fluctuate slightly the quantity of water delivered in the set time may vary a little as well You can adj...

Page 30: ...p is activated to prevent channelling in the coffee bed and thus ensure proper pre infusion The restrictor is located underneath the group valve it was relocated during October 2016 The pressure gauge just left of each group displays the pressure in the corresponding coffee system downstream of the group valve At idle the pressure shown is thus 0 minimum value of the gauge While brewing espresso w...

Page 31: ...he life span of valves etc in your machine Set hot water temperature Hot water from the steam hot water boiler is mixed with some cold water before it is dispensed Water temperature at the hot water spout depends on the temperature and amount of the mixed in cold water The temperature of the incoming cold water differs from place to place and possibly by season as well The amount of cold water inf...

Page 32: ...water by shortly pressing the lever again We recommend a water temperature of around 95 C 5 If the temperature is too low decrease pump pressure of the steam hot water boiler pump If the temperature is too high increase pump pressure see Figure 22 6 After adjusting the pump pressure make sure that the boiler is at operational temperature and measure the hot water temperature again 7 When the requi...

Page 33: ...ease check the Spirit parts list for spare parts http www keesvanderwesten com assets spirit parts list pdf Contact information Please supply machine details model and number and full contact information when asking for support or ordering spare parts Kees van der Westen Espressonistic Works B V Van Elderenlaan 6 5581WJ WAALRE The Netherlands Telephone 31 40 2223433 Email support keesvanderwesten ...

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