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INSTALLATION INSTRUCTIONS

R

410A Split System Air Conditioner

421 01 5100 01

7

E. LIQUID LINE FILTER

DRIER

Outdoor units are shipped with an appropriate filter

drier

for installation in the liquid line. Leave the plugs in the tube

ends until the filter

drier is installed. The optimal location

for the filter

drier is close to the indoor coil. Install the fil-

ter

drier with the arrow pointing towards the indoor coil.

Refer to Figure 7.

Figure 7

Liquid Line Filter

Drier

Installed at Indoor Coil

38

11

84

Filter

Drier

(arrow points towards indoor coil)

F. SERVICE VALVES

Service valves are closed and tube stubs are plugged

from the factory. Outdoor units are shipped with a refriger-

ant charge sealed in the unit. Leave the service valves

closed until all other refrigerant system work is complete

or the charge will be lost. Leave the plugs in place until line

set tubing is ready to be inserted.
Service valve bodies are brass and tube stubs are cop-

per.

G. BRAZING CONNECTIONS

!

WARNING

FIRE HAZARD
Failure to remove refrigerant and oil charge before

brazing could result in personal injury, death, and/

or property damage.
Refrigerant and oil mixture could ignite and burn

as it escapes and contacts brazing torch. Make

sure the refrigerant charge is properly removed

from both the high and low sides of the system be-

fore brazing any component or lines.

Clean line set tube ends with emery cloth or steel brush.

Remove any grit or debris.
Insert line set tube ends into service valve tube stubs.
Apply heat absorbing paste or heat sink product between

service valve and joint. Wrap service valves with a heat

sinking material such as a wet cloth.
Braze joints using a Sil

Fos or Phos

copper alloy.

!

CAUTION

PRODUCT DAMAGE HAZARD
Failure to follow this caution may result in product

damage.
Braze with Sil

Fos or Phos

copper alloy on cop-

per

to

copper joints and wrap a wet cloth around

rear of fitting to prevent damage to TXV.

H. EVACUATING LINE SET AND INDOOR COIL

The unit is shipped with a factory refrigerant charge. The

liquid line and suction line service valves have been

closed after final testing at the factory. Do not disturb

these valves until the line set and indoor coil have been

evacuated and leak checked, or the charge in the unit

may be lost.

NOTE:

 Do not use any portion of the factory charge for

purging or leak testing. The factory charge is for filling the

system only after a complete evacuation and leak check

has been performed.

!

CAUTION

PRODUCT DAMAGE HAZARD
Failure to follow this caution may result in product

damage.
Never use the outdoor unit compressor as a vacu-

um pump. Doing so may damage the compressor.

Line set and indoor coil should be evacuated using the

recommended deep vacuum method of 500 microns. If

deep vacuum equipment is not available, the alternate tri-

ple evacuation method may be used by following the spe-

cified procedure.
If vacuum must be interrupted during the evacuation pro-

cedure, always break vacuum with dry nitrogen.

Summary of Contents for N4A3

Page 1: ... this manual in the following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigera...

Page 2: ...es vents or bed room windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where recirculation of discharge air may occ...

Page 3: ...stem Air Conditioner 421 01 5100 01 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 Service 24 Service 4 4 wide fence 18 18 ...

Page 4: ...hen unit is to be installed on a bonded guaran teed roof a release must be obtained from the building owner to free the installer from all liabilities C FASTENING UNIT DOWN If conditions or local codes require the unit be attached in place remove the knockouts in the base pan and install tie down bolts through the holes refer to Figure 2 Contact local distributor for hurricane hold down details an...

Page 5: ... sealed deoxidized copper refrigeration tubing Do not use copper water pipe Do not remove rubber plugs or caps from copper tubing until connections are ready to be made Be extra careful when bending refrigeration tubing Tub ing can kink easily and if this occurs the entire length of tubing must be replaced Figure 4 R 410A Line Set Tube Diameter Liquid Tube Always a dia Model Size Service Valve Fit...

Page 6: ...n lines separate Refer to Figure 5 Figure 5 Routing and Suspending Refrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTDOOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 MIN THROUGH THE WALL SUSPENSION CAUTION UNIT OPERATION HAZARD Failure to follow this caution may result in improp er product operation Do not bury more than 36 of lin...

Page 7: ...emery cloth or steel brush Remove any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve and joint Wrap service valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy CAUTION PRODUCT DAMAGE HAZARD Failure to follow this caution may result in product damage Br...

Page 8: ...moisture 5 Repeat this procedure as indicated in Figure 9 6 After the final evacuate sequence confirm there are no leaks in the system If a leak is found repeat the entire process after repair is made Figure 9 Triple Evacuation Sequence CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WITH DRY NITROGEN EVACUATE WAIT...

Page 9: ...ontactor and Ground Lug according to Wiring Diagram on unit Also refer to Figure 10 Route thermostat wiring through rubber grommet in bot tom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Figure 11 for low voltage wiring examples NOTE Use No 18 AWG American Wire Gage color coded insulated 3...

Page 10: ...OTE When adding refrigerant charge in liquid form using a flow restricting device into the suction port If the measured liquid line temperature is lower than the chart number reclaim refrigerant to raise the measured temperature Tolerance is 3 F Figure 12 R 410A Required Liquid Line Temperature F Measured Liquid Pressure psig Rating Plate required Subcooling Temperature F Measured Liquid Pressure ...

Page 11: ...thout the RED R low voltage lead wire connected The Comfort Alert device operates by monitoring the compressor power leads and the thermostat demand sig nal Y terminal It draws constant 24 VAC power at the R and C terminals Figure 13 Comfort Alertt Diagnostics some models R Y C 24 VAC Common Thermostat Demand 24 VAC Hot Compressor Wires Pass Through Holes 3 R S C Power LED Alert LED Trip LED MAINT...

Page 12: ...forma tion 4 If low pressure switch present go to Flash Code 1 informa tion Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor bearings are seized Yellow ALERT Flash Code 5 Open Circuit 1 Outdoor unit power disconnect is open 2 Compressor circuit breaker or fu...

Page 13: ...C refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter driers and se...

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