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KC-P30 Charging Station

Introduction

V1.03

7

© KEBA

The instructions contained in this manual must be followed precisely. Failure
to do so could result in the creation of potential sources of danger or the dis-
abling of safety devices. Apart from the safety instructions given in this man-
ual, the safety precautions and accident prevention measures appropriate to
the situation in question must also be observed.

1.4.1

Contents of the document

Description of the specific functions and properties of the KC-P30 variants
with conformity assessment procedures in accordance with MessEV.

1.4.2

Not contained in this document

Installation of the charging station

Operation of the charging station

Configuration of the charging station

1.5

Further documentation

Designation

Target group

Operating Instructions

End customer

Electricians

Installation manual

Electricians

P30 configuration manual x-series

End customer

Electricians

Manuals and additional information are available on our website:

www.keba.com/emobility-downloads

Summary of Contents for KeContact KC-P30 Series

Page 1: ...tact KC P30 Charging Station Calibratable measurement device for electrical energy in accordance with 46 of the German Measures and Verification Act REA No 6 8 V 1 03 Translation of the original instructions ...

Page 2: ...ge due to further technical developments Details presented may be subject to correction All rights reserved KEBA AG Headquarters Gewerbepark Urfahr 4041 Linz Austria Phone 43 732 7090 0 Fax 43 732 7309 10 keba keba com For information about our subsidiaries please look at www keba com ...

Page 3: ... 14 2 9 1 Measurement principle 14 2 9 2 Backstop 15 2 9 3 Operational readiness 15 3 Requirements 16 3 1 Rated operating conditions 16 3 2 Instructions for correct measurement in accordance with type examination certificate 16 3 3 Additional requirements for the operator 19 3 4 Additional recommendations 19 4 Auxiliary device 21 4 1 Instant display of relevant information 21 4 2 Generation of mea...

Page 4: ... of commissioned devices 32 6 2 1 Condition inspection 32 6 2 2 Functional tests including accuracy checks 33 6 2 3 Billing control 34 6 3 Testing in test mode 34 6 3 1 Test mode 34 6 3 2 Schematic measurement setup 36 6 3 3 Activate deactivate test mode 36 6 4 Applying the calibration stamp and seal 38 7 Disposal 40 ...

Page 5: ... which has been assessed for conformity Firmware version 2 8 6 Checksum 0x976c Display ME86 976c 1 1 Representation of safety instructions At various points in this manual you will see notes and precautionary warn ings regarding possible hazards The symbols used have the following meaning DANGER indicates an imminently hazardous situation which will result in death or se rious bodily injury if the...

Page 6: ...he supplied manuals 1 3 Requirements This document contains information for persons who meet the following re quirements Target group Required knowledge and abilities Charge point opera tors CPO 1 electro mobility service providers EMSP 2 verification bodies and similar institu tions Persons who due to their special training expertise and experience as well as knowledge of current standards are ab...

Page 7: ...d 1 4 1 Contents of the document Description of the specific functions and properties of the KC P30 variants with conformity assessment procedures in accordance with MessEV 1 4 2 Not contained in this document Installation of the charging station Operation of the charging station Configuration of the charging station 1 5 Further documentation Designation Target group Operating Instructions End cus...

Page 8: ...ted type examination refers to the complete unit The auxiliary device contains the following functions the operation of which is described in the document Generation of measurement data records for each charging session Local long term memory for measurement data records Instant display of relevant information Remote transmission of measurement data records 2 1 Design 1 Lower unit 2 Terminal panel...

Page 9: ...ig 2 2 Type plate example 1 Manufacturer 2 Manufacturer address 3 PN Material number SN Serial number 4 Product designation 5 Technical data 6 Marking of the approval 7 Type examination number 8 Accuracy class in accordance with EN 50470 1 3 9 CE marking 10 Public key information 11 Production site 12 Production date 2 3 Overview of variants The type and features of the charging station can be det...

Page 10: ...able in the following variants Product designation example KC P30 E S 2 4 00 2 2 L 0 0 xx Product and type x Country version x Europe IEC E Cable Socket x x x Socket S Cable C Type 2 2 Shutter S 16 A 2 20 A 3 32 A 4 Cable type x No cable 00 4 m cable 01 6 m cable 04 Device series x c series 2 x series WLAN B x series WLAN 3G C x series WLAN 4G E x series 3G G x series 4G H Switching element x Cont...

Page 11: ...e removed using tools 2 Seal on the connection panel cover user seal Protects the connection panel from access by unauthorized persons For compliant operation must be applied after installation 3 Seal on the terminal cover op tional Can be attached if required 4 Meter seal on the front part manu facturer seal May only be attached and removed by the manufacturer 2 5 Meter seal The meter seal is loc...

Page 12: ...de to tamper with the meter The charging station loses its conformity and may no longer be put into operation or used 2 6 Display The variants with conformity assessment procedures in accordance with MessEV feature an LED dot matrix display For the validity of the calibration of the charging station a correct display and sufficient readability are re quired Fig 2 3 Display ...

Page 13: ...ration law All other indications on the display are informative The display lights up through the housing and is only visible when the power supply is active For further details on the display see the Operating In structions 2 7 Brightness sensor The brightness sensor is located on the front of the charging station on the left below the LED bar The information display can be triggered via the brig...

Page 14: ...llation has been completed Information The maximum meter reading is 99 999 after reaching this value the meter starts from 0 again Counting register overflow is limited by the limitation of displayable points on the display Within a measurement data record start counter status end counter status there is no overflow Resetting to 0 happens when starting the next charging session 2 9 1 Measurement p...

Page 15: ... 9 3 Operational readiness The active power meter is active in all available operating modes in which power can be delivered including commissioning mode and test mode For an overview of the operating modes see 6 3 1 Test mode To guarantee that transmitted energy is complete in the data a measure ment data record is also formed in commissioning mode and test mode These data records cannot be trans...

Page 16: ...00 m above sea level Rate of temperature change max 0 5 C min Temperature behavior Automatic power reduction if overheating oc curs Further information can be found in the Installation Manual 3 2 Instructions for correct measurement in accordance with type examination certificate I Requirements for the operator of the charging device who must meet said requirements as a necessary prerequisite for ...

Page 17: ...ging device in particular 6 The user of this product is subject to the duty of disclosure in accordance with 32 MessEG excerpt unofficial translation 32 Duty of disclosure 1 The use of new or renewed measurement devices is subject to disclo sure to the responsible body in accordance with state law at the latest six weeks after commissioning 7 If it is seen as necessary by the authorized bodies the...

Page 18: ...in a manner allowing them to be checked for authenticity using the transparency and display software The provision can take place over channels not tested in accordance with calibration law 5 The EMSP must provide the transparency and display software belong ing to the charging device to the customer in order to check the data packets for authenticity 6 The EMSP must be able to show with verifiabl...

Page 19: ...is visible on the type plate or on the front part when calibrated Correct function of the display and sufficient readability of the relevant information Visibility and readability of the type plate Intact meter seal on the front part with the number 3002 2073 manufac turer seal Intact seal on the connection panel cover user seal Sufficient protection of the operator infrastructure Cyclical reading...

Page 20: ...nt points The list of measurement points should have at least the following content Manufacturer material number PN on the type plate of the charging sta tion Manufacturer serial number SN on the type plate of the charging sta tion Public key for the measurement capsule pictured on the type plate of the charging station in the form of a QR code Place of use Clarity in the user configurable display...

Page 21: ...ation of measurement data records For each charging session and every other mode in which energy can be transmitted e g commissioning mode or test mode a measurement data record is generated and signed in the measurement capsule Even in an error mode in which the contactor contacts have been welded in correct operation with an adapter may still result in current being drawn Therefore a data record...

Page 22: ...ter Local ID of the charging session PG Serial number of the charging ses sion pagination L serial number per device Identification of the charging session IS Status of the user assignment true User assigned successfully false User unassigned e g authorization is deactivated IL Level of the user assignment1 NONE HEARSAY TRUSTED VERI FIED CERTIFIED SECURE IF Details of the user assignment Specifica...

Page 23: ... signature component and special measures CERTIFIED The assignment was certified by a cryptographic signature SECURE The assignment was established through a secure feature e g secure RFID card 2 Time stamp The time stamp of a signed measurement data record contains the system time represented in accordance with ISO 8601 It is followed by the synchro nization state of the system clock to the legal...

Page 24: ...charging network The charging duration does not describe Connection duration The vehicle is typically connected to the charging station for longer than the charging process takes The charging process does not begin until after authorization The charging process can be ended by unplugging although the vehicle may remain plugged in after the end of the charging process Parking duration The entire du...

Page 25: ... the charging session PG Serial number of the charging ses sion pagination T serial number per device Log entry TM Time stamp Date Time synchronization state EV Event ID1 A C E I L M O R S T B P CT Error values Signature SD Signing of the data record Hash encrypted with a private key for the data for checking with the public key 1 Event ID Event ID Description A Power failure C Update complete E M...

Page 26: ...charging network for further information see Configuration Manual 2 In the System area select either Signed measurement data ex port for measurement data records or Signed log data export for log data records 3 Then select the desired device in the charging network using the serial number 4 The data records are downloaded as a csv file Information Opening the csv file with a text editor is recomme...

Page 27: ...ned OCMF Data context Transaction Begin Transaction End format SignedData Forwarding data records to customers Forwarding data records to customers is the job of the charge point operator and is not within the scope of influence of the charging station manufacturer ...

Page 28: ...r must be covered dark and illuminated light in a defined se quence Each state dark or light must last between 1 and 5 seconds Sequence Dark Light Dark Light Dark The states dark or light can be generated using a flashlight The flash light is placed directly in front of the sensor and switched on and off in the defined sequence 5 2 Billing The certification of the charging station makes it possibl...

Page 29: ... start automatically Renewed authorization by the user is necessary Information False is set by default 5 4 Verification of measurement data using the transparency and display software Using the transparency and display software users can check whether the measurement data comes from a certain charging station and whether its in tegrity authenticity has been maintained During production the chargi...

Page 30: ...ntifier of the charging station The public key can also be read on the type plate of the charging station Correct measured energy value Correct user transaction ID Checking the signed measurement data record To check the measurement data record proceed as follows 1 Download and install a Java Runtime Environment available for all op erating systems usually already present e g Oracle 2 Download the...

Page 31: ...KC P30 Charging Station Using the device V1 03 31 KEBA ...

Page 32: ... device is maintenance free The applicable periods for the validity of cal ibration must be observed Compliance with the points listed under 3 Re quirements must be guaranteed over the entire service life 6 2 Inspection of commissioned devices In this section the tests are described that must be performed as part of the inspection of commissioned devices All tests must be performed for each charge...

Page 33: ... load that simulate the electric vehicle 3 Initiate the charging process using the means of identification selected first e g RFID card 4 Watch the energy output over the display The transmitted energy shown on the display increases with current flow 5 End the charging process by unplugging the plug 6 Repeat the steps above with the second means of identification e g re mote start It is assumed th...

Page 34: ... and display software 6 3 Testing in test mode In order to activate test mode the seal on the connection panel cover user seal must be removed This may only be done in consultation with the oper ator 6 3 1 Test mode In test mode the charging station behaves as follows The contactor is switched on for 3 hours to allow power transmission for test purposes The CP Control Pilot communication cable is ...

Page 35: ...play is changed The transmitted energy in test mode is saved in a measurement data record In the following table the behavior of the charging station is compared for modes operation error commissioning and test mode Opera tion Error Commissioning Test mode ON time of contactor x 10 minutes 3 hours CP signal Control Pilot on specific 12 V 12 V DC residual current detection on x off off Contactor mo...

Page 36: ...ng station for the measurement On the input side the test probes are connected to the supply terminals On the output side the test probes are inserted into the contacts of the charging socket The pulse LED is evaluated with the evaluation unit 6 3 3 Activate deactivate test mode Test mode is activated and deactivated in the charging station connection panel To access the connection panel the housi...

Page 37: ... 1 Switch off the supply voltage of the charging station 2 Set the jumper on the pin strip for the jumper X6 3 Set the DIP switches for the charging current to 32 A DSW1 6 to ON DSW1 7 to OFF DSW1 8 to ON 4 Set the DIP switch for commissioning mode DSW2 8 to ON 5 Switch on the supply voltage of the charging station Test mode is activated Deactivate test mode To deactivate the test mode proceed as ...

Page 38: ...mp must be affixed so that it is clearly visible at the bottom right of the front part 1 Calibration stamp Calibration seal If a calibration seal is needed as additional protection for the meter seal manufacturer seal it must be applied on one of the positions marked be low The calibration seal must be applied on the left or right bottom corner between the front part 1 and the lower unit 2 with th...

Page 39: ...KC P30 Charging Station Calibrating the device V1 03 39 KEBA Fig 6 7 Positions of the calibration seal 1 Front part 2 Lower unit 3 Calibration seal ...

Page 40: ...t the data from the measurement capsule is perma nently available despite disassembly disposal Permanently means not only that the data must be stored until the conclusion of the business trans action but also at least until the expiration of any legal periods for appeal for the business transaction For non existent data replacement values must not be created for billing purposes ...

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