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Encoder Interface UVW / TTL Output

GB-9

.2.2.2  Position evaluation

The levels of the U, V ,W signals are measured after switching on and thus the absolute po-

sition of the encoder is determined within an electrical revolution of the motor (= el. revolu-

tion of the absolute tracks UVW). This position can maximally vary with 0° of the electrical 

revolution. The current position is first set to this start position.

If the motor starts to turn and the first rising edge at the U, V or W track is overdriven, the 

exact absolute position is determined and the current position is corrected to this value. 

Only the rising edge of the W track is evaluated for the position correction during normal 

operation. 

The zero signal is not evaluated for position correction and positioning. Only the encoder 

breakage recognition uses the error signal of the track. If the zero signal is not recognized 

during the initialization of the encoder, it is considered as not connected.

The  pole-pair  number  of  motor  and  encoder  (the  periods  of  the  UVW  tracks)  must  be 

equal.

After switching on the pole-pair number and the number of increments of the encoder are 

examined with the adjustments of the control board. During the first revolution of the enco-

der the number of increments per revolution and the periods of the UVW tracks are taken 

in account and after this revolution it is decided whether the adjustment corresponds to the 

encoder. The interface status displays value 70 if this is not the case.

.2.2.  Encoder breakage recognition channel 1

For a monitoring of the encoder and the encoder cable to channel 1 each signal track is 

monitored.  The monitoring is switched on/off with parameter Ec.42 (Ec.20 up to V2.8). The 

recognition of encoder breakage triggers an „error! encoder change“ (value 5), if the vol-

tage between two signal pairs is smaller than 625mV. Value 68 is displayed in parameter 

Ec.7 "enc.1 encoder status". 

.2. 

Encoder line length

Maximum encoder line length corresponding to the voltage drop caused by the cable resis-

tance:

Encoder cable length =

U - U

min

––––––––––

I

max

 • 2 • R

max. encoder current I

max

: see encoder description

Encoder voltage U: Voltage output

min. signal voltage U

min

: see encoder description

e.g. encoder cable resistance R: 0,06 Ω/m at 0,5 mm²

The maximum line length is additionally limited by the encoder frequency and cable capa-

city.

.2.4 

Tested encoders

The following encoders have been tested by KEB on it application:

Heidenhain ERN 42

However, this does not restrict the use of rotary encoder with same specifications of other

manufacturers.

Summary of Contents for DUF5ZEM-K010

Page 1: ...DUF5ZEM K010 06 2008 COMBIVERT GB INSTRUCTION MANUAL Encoder Interface Channel 1 UVW Channel 2 Incremental Encoder TTL Output ...

Page 2: ......

Page 3: ...2 2 2 Position evaluation 9 3 2 2 3 Encoder breakage recognition channel 1 9 3 2 3 Encoder line length 9 3 2 4 Tested encoders 9 3 2 5 Connection of the encoder 10 3 3 Channel 2 11 3 3 1 Specifications 11 3 3 2 Description of X3B 11 3 3 3 Output signals channel 2 11 3 3 3 1 Signal tracks 11 3 3 3 2 Division of the incremental signals 12 3 3 4 Connection of the incremental encoder simulation 12 3 3...

Page 4: ...nd therefore lies exclusively in the area of responsibility of the user Use under spe cial conditions The used semiconductors and components of KEB are developed and dimensio ned for the use in industrial products If the KEB COMBIVERT is used in machi nes which work under exceptional conditions or if essential functions life sup porting measures or an extraordinary safety step must be fulfilled th...

Page 5: ... an output for the emulation of incremental encoders with TTL level The instruc tion covers the installation of the interface card the connection as well as the start up of a suitable encoder Further information and the parameter adjustments are described in the application manual for the inverter servo 2 2 Material number xM F5 K8G 9 X X X 0 installed Z Option spare part 9 UVW TTL output F5 Serie...

Page 6: ... X3A X3B 5 2V 24V 5V 24V 5V Uint 5EXT Iint 140mA Uext Control terminal strip X2A of the COMBIVERT with external voltage supply 24 30DCV 24V Voltage output of encoder interfaces X3A and X3B for encoder supply I24V Current Iint reduces itself by draw current to the 5V output in accordance with the following formula 5 2V x I5V I24V Iint Uint 5V Voltage output for encoder supply 5 2V are obtained from...

Page 7: ...COMBI VERT and supply voltage are switched off PIN Name Description 1 A Incremental encoder input track A 2 A Differential signal to A 3 B Incremental encoder input track B 4 B Differential signal to B 5 N Input zero track 6 N Differential signal to N 7 U Block commutation track U 8 U Differential signal to U 9 V Block commutation track V 10 V Differential signal to V 11 W Block commutation track ...

Page 8: ...A and B are incremental signals with max 4096 increments per revolution The zero signal of track N is not evaluated Figure 1 Signal tracks A and B Figure 2 The block commutation signals of tracks U V W are three absolute tracks In view of the coupling fixing clockwise rotation 120 40 80 10 U V W ...

Page 9: ...trol board During the first revolution of the enco der the number of increments per revolution and the periods of the UVW tracks are taken in account and after this revolution it is decided whether the adjustment corresponds to the encoder The interface status displays value 70 if this is not the case 3 2 2 3 Encoder breakage recognition channel 1 For a monitoring of the encoder and the encoder ca...

Page 10: ...ect exterior shielding at both ends to PE GND Connect interior shielding at one side to GND Do not connect exterior and interior shielding Figure 2 2 5 Connection of the encoder Socket X3A 5 4 3 2 1 10 9 8 7 6 15 14 13 12 11 PIN Description 1 A 2 A 3 B 4 B 5 N 6 N 7 U 8 U 9 V 10 V 11 W 12 W 13 5V 14 COM Housing total shielding ...

Page 11: ...1 A Incremental encoder output track A 2 3 B Incremental encoder output track B 3 5 N Output zero track 4 7 5V Voltage output 5V 5 24V Voltage output 20 30V 6 2 A Differential signal to A 7 4 B Differential signal to B 8 6 N Differential signal to N 9 8 COM Reference potential for voltage supply GND Connection for shield at connector housing is directly connec ted with the inverter earth Connect u...

Page 12: ... 27 bit 4 6 The signals are directly output at default setting The zero signal is output un changed 3 3 4 Connection of the incremental encoder simulation 3 3 4 1 Encoder cable KEB encoder cables are corresponding to the following specification Signal lines 3 x 2 x 0 14mm Supply lines 2 x 0 5mm Particularities trailing capable oil resistant Temperature range constant upto 80 C Color green RAL 6018...

Page 13: ...wisted in pairs Connect exterior shielding at both ends to PE GND Connect interior shieldings at one side to COM Don t interconnect exterior and interior shielding Figure 3 3 4 3 Connection of the encoder Figure A X3B as SUB D9 Figure B X3B as terminal strip 5 4 3 2 1 9 8 7 6 Figu re A Figu re B Name Core color Name PIN PIN GND GND exterior shielding A 1 1 A green A 6 2 A yellow B 2 3 B blue B 7 4...

Page 14: ...ted as source adjust divisor for division of the input signals 4 1 Encoder 1 status This parameter displays by means of different status messages the status of encoder and interface Dependent on the encoder only special messages are possible All errors are only set at control release although they are already displayed in Ec 37 Value Description The following value is displayed at correct operatio...

Page 15: ...Encoder Interface UVW TTL Output GB 15 5 Error Messages Error messages and their meaning are described in Chapter 9 of the application manual ...

Page 16: ...93 899 2035 mail vb espana keb de Société Française KEB Z I de la Croix St Nicolas 14 rue Gustave Eiffel F 94510 LA QUEUE EN BRIE fon 33 1 49620101 fax 33 1 45767495 net www keb fr mail info keb fr KEB UK Ltd 6 Chieftain Buisiness Park Morris Close Park Farm Wellingborough GB Northants NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb uk co uk mail info keb uk co uk KEB Italia S r l Via N...

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