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KEB COMBILINE Z2 Series, Instructions For Use Manual

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KEB COMBILINE Z2 Series Instructions For Use Manual Download Page 45

45

 INSTALLATION  AND  cONNEcTION

4.6  Transport of the motor chokes from size 23

The chokes of sizes 23...30 are supplied with lifting eyes. These serve to accommodate 

the appropriate lifting devices for the transport.

 WARNING

Incorrect chain angle damages the lifting eyes !

 

►

Maintain a chain angle of max. 60°.

 

►

Always attach to two lifting eyes simultaneously.

 

►

Only place the chokes on the stand.

 

►

Do not stand under suspended chokes during the transport.

≤

60°

Figure 22:  Transport of a motor choke

Summary of Contents for COMBILINE Z2 Series

Page 1: ...COMBILINE Z2 INSTRUCTIONS FOR USE INSTALLATION Z2 OUTPUT FILTER Translation of the original manual Document 20184032 EN 03...

Page 2: ......

Page 3: ...case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation w...

Page 4: ...well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and...

Page 5: ...pair 13 1 7 Disposal 13 2 Product Description 14 2 1 Specified application 14 2 2 Unintended use 14 2 3 Product features 15 3 Technical Data 16 3 1 Operating conditions 16 3 1 1 Climatic environmental...

Page 6: ...3 to 30 40 4 5 Connection of the capacitor modules 41 4 5 1 Connecting example for capacitor modules with M12 screw connection 41 4 5 2 Connection of the capacitor module in the housing 41 4 5 3 Conne...

Page 7: ...ematic diagram with output filter 35 Figure 12 Connection of the motor chokes size 07 to 12 37 Figure 13 Connection of the motor chokes size 13 to 19 38 Figure 14 Connection of the motor chokes size 2...

Page 8: ...ces 17 Table 4 Device classification 17 Table 5 Mechanical data of the motor chokes 18 Table 6 Electrical data of the motor chokes 19 Table 7 Mechanical data of the capacitor modules 20 Table 8 Electr...

Page 9: ...rameters and their severities Section 1 Storage IEC 60721 3 1 German version EN 60721 3 1 EN60721 3 2 Classification of environmental conditions Part 3 Classification of groups of environmental parame...

Page 10: ...cturer for the area of electric drive technology They can be supplemented by local country or application specific safety instructions This list is not exhaustive Non observance of the safety instruct...

Page 11: ...dissipation if installed in a dust proof housing Note installation position and minimum distances to surrounding elements Do not cover the ventilation openings Mount the drive inverter according to th...

Page 12: ...ay attention to the following instructions The electrical installation shall be carried out in accordance with the relevant re quirements Cable cross sections and fuses must be dimensioned according t...

Page 13: ...cle devices manufac tured after 14 08 2018 These devices may not be disposed at the collection centres of public sector disposal organisations If no deviating agreement has been made between the custo...

Page 14: ...lter is obtained The sine wave filter acts as a low pass filter for the switching frequency components of the drive converter output voltage and provides a sinusoidal voltage between the phases The co...

Page 15: ...the rate of voltage rise dv dt motor bearing currents motor losses motor noises When using an output filter Sinusoidal output voltage resulting in a reduction of motor losses motor warming motor noise...

Page 16: ...tive humidity EN 60721 3 2 2K3 95 at 40 C without condensation Operation Standard Class Notes Ambient temperature EN 60721 3 3 3K3 5 40 C extended to 10 45 C Coolant inlet tem perature Air 5 40 C 10 4...

Page 17: ...2 9Hz Acceleration amplitude 10m s 9 200Hz Shock limit values EN 60721 3 3 3M4 100m s 11 ms Table 2 Mechanical environmental conditions 1 Not tested 3 1 3 Chemical mechanical active substances Storage...

Page 18: ...1003 16Z2F04 1003 17Z2F04 1003 RK 16 35 M8 16 6 4 35 4 10 88 5 18Z2F04 1003 19Z2F04 1003 RK 35 35 35 2 5 44 3 20Z2F04 1003 Bolt M10 25 4 20 177 21Z2F04 1003 35 2 22Z2F04 1003 23Z2F04 1003 M10 50 1 20...

Page 19: ...4 1003 50 0 184 6 800 92 109 19Z2F04 1003 60 0 153 6 800 124 152 20Z2F04 1003 75 0 123 6 1 800 152 180 21Z2F04 1003 90 0 102 3 6 800 147 177 22Z2F04 1003 115 0 08 3 7 800 224 264 23Z2F04 1003 150 0 08...

Page 20: ...24 0027 00Z2G24 0037 00Z2G24 0047 00Z2G24 0057 00Z2G24 0051 3 x M12 bolt Crimp connector M6 10 88 5 8 70 8 00Z2G24 0061 00Z2G24 0001 00Z2G24 0011 00Z2G24 0021 00Z2G24 0031 00Z2G24 0002 3 x FlatAL 80x2...

Page 21: ...047 15 3 1 67 00Z2G24 0057 18 4 2 00Z2G24 0051 33 3 6 00Z2G24 0061 43 4 7 00Z2G24 0001 85 8 00Z2G24 0011 90 10 00Z2G24 0021 108 12 00Z2G24 0031 132 15 00Z2G24 0002 166 18 00Z2G24 0012 180 20 00Z2G24 0...

Page 22: ...current per conductor in A 00Z2T09 0002 3 x 300 1 5 Wire end ferrule 1 5mm 26 00Z2T09 0010 3 x 1000 10 Ring crimp connector M12 80 00Z2T09 1010 10 Ring crimp connector M12 Ring crimp connector M10 80...

Page 23: ...24 0061 00Z2T09 2010 00Z2G24 0051 00Z2T09 2010 00Z2G24 0047 00Z2T09 0002 18 50 18Z2F04 1003 00Z2G24 0001 00Z2T09 2010 00Z2G24 0001 00Z2T09 2010 00Z2G24 0061 00Z2T09 2010 00Z2G24 0057 00Z2T09 0002 19 6...

Page 24: ...70 00Z2G24 0032 00Z2T09 0070 00Z2G24 0022 00Z2T09 0035 00Z2G24 0021 00Z2T09 0025 29 460 29Z2F04 1003 00Z2G24 0043 00Z2T09 0095 00Z2G24 0062 00Z2T09 0070 00Z2G24 0003 00Z2T09 0070 00Z2G24 0032 00Z2T09...

Page 25: ...to 12 H1 d2 H B T L1 d1 L3 Mounting direction Size B H H1 T L1 L2 L3 d1 d2 Weight 07Z2F04 1003 130 371 400 85 100 350 5 5 5 5 3 5 09Z2F04 1003 3 9 10Z2F04 1003 4 1 12Z2F04 1003 4 7 Figure 1 Dimension...

Page 26: ...168 160 160 280 135 145 120 7 6 5 5 5 15Z2F04 1003 168 160 160 310 135 145 120 7 6 5 6 6 16Z2F04 1003 168 160 160 315 135 145 120 7 6 5 7 0 17Z2F04 1003 232 180 180 255 150 160 184 8 5 8 5 10 0 18Z2F...

Page 27: ...d2 Size B H H1 T L1 L2 L3 d1 d2 Weight 20Z2F04 1003 313 180 205 275 150 160 244 8 5 8 5 15 0 21Z2F04 1003 335 180 220 275 150 160 244 8 5 8 5 17 3 22Z2F04 1003 335 180 240 265 150 160 244 8 5 8 5 17 0...

Page 28: ...25 32 8 25Z2F04 1003 350 170 270 425 144 310 120 15 10 5 25 35 0 26Z2F04 1003 370 170 300 435 144 310 120 15 10 5 25 41 0 27Z2F04 1003 465 180 300 440 150 400 160 15 10 5 25 45 0 28Z2F04 1003 450 180...

Page 29: ...es in housing 1 111 4 106 237 252 5 5 30 15 222 65 Material number 00Z2G24 00x5 00Z2G24 00x6 00Z2G24 00x7 Weight 1 6kg Dimensions All dimensions in mm Figure 5 Dimensions and weight of capacitor modul...

Page 30: ...40 4 0 4 0 8 120 160 360 340 80 105 1x Mounting direction Material number 00Z2G24 00x1 Weight 5 6kg Dimensions All dimensions in mm Figure 6 Dimensions and weight capacitor module with a power capaci...

Page 31: ...340 360 8 13 Mounting direction Material number 00Z2G24 00x2 Weight 11 6kg Dimensions All dimensions in mm Figure 7 Dimensions and weight capacitor module with two power capacitors CAUTION Transport i...

Page 32: ...360 270 310 Mounting direction Material numbers 00Z2G24 00x3 Weight 17 7kg Dimensions All dimensions in mm Figure 8 Dimensions and weight capacitor module with three power capacitors CAUTION Transport...

Page 33: ...310 340 360 Mounting direction Material numbers 00Z2G24 00x4 Weight 22 5kg Dimensions All dimensions in mm Figure 9 Dimensions and weight capacitor module with four power capacitors CAUTION Transport...

Page 34: ...motor choke and motor For capacitors with double hole cable lug the inner hole must be used for the motor connection and the outer hole for the capacitor connection 4 1 Schematic diagram with motor c...

Page 35: ...filter Capacitor module Shielded motor cable Motor T1 T2 Connection temperature monitoring U V W Output drive converter Output terminal DC link U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output m...

Page 36: ...rom size 25 are equipped with temperature switches This must be connected with the input terminals T1 T2 of the drive converter 4 3 1 Rated data NC contact temperature monitoring Contact Data Tripping...

Page 37: ...f the motor chokes size 07 to 12 U1 2 U1 2 V1 2 V1 2 W1 2 W1 2 U1 1 V1 1 W1 1 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke at the stranded wires U1 2 V1 2 W1 2 Output moto...

Page 38: ...nnection 4 4 2 Connection of the motor chokes size 13 to 19 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 13 Connection of the moto...

Page 39: ...Connection of the motor chokes size 20 to 22 U1 1 U1 2 V1 1 V1 2 W1 1 W1 2 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 14 Connect...

Page 40: ...W1 2 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 15 Connection of the motor chokes size 23 to 30 Motor chokes of sizes 25 to 30...

Page 41: ...tom Optional ring crimp connector Brass disc M12 screw Figure 16 Connecting example for capacitor modules with M12 screw connection The M12 screw must be counterfixed during assembly The tightening to...

Page 42: ...of the capacitor module with a power capacitor The 3 phases can be contacted at the 3 connection points 4 5 4 Connection of the capacitor module with two power capacitors Legend PE Protective earth co...

Page 43: ...capacitors Legend PE Protective earth connection via connection point on the retaining plate 3 x FlatAL 80x2mm Drilling 13mm Capacitor connection for M12 screw Figure 20 Connection of the capacitor mo...

Page 44: ...capacitors Legend PE Protective earth connection via connection point on the retaining plate 3 x FlatAL 80x2mm Drilling 13mm Capacitor connection for M12 screw Figure 21 Connection of the capacitor mo...

Page 45: ...serve to accommodate the appropriate lifting devices for the transport WARNING Incorrect chain angle damages the lifting eyes Maintain a chain angle of max 60 Always attach to two lifting eyes simult...

Page 46: ...other compo nents 4 7 1 Installation position of the motor chokes Material number Installation position 07Z2F04 1003 12Z2F04 1003 Hanging vertical 13Z2F04 100x 30Z2F04 100x Standing Illustrations of t...

Page 47: ...tor chokes must be ventilated from size 25 and from an operating frequency of 600 Hz Ventilation must be in the lower third of the motor choke height The air flow must be at least 15 m min A Legend A...

Page 48: ...D E F C D A 150 6 B 150 6 C 150 6 D 150 6 E 0 0 F 150 6 Figure 24 Installation clearances for wall mounting 4 7 5 Installation clearances for floor mounting for capacitors 00Z2G24 00x1 00Z2G24 00x2 00...

Page 49: ...cceptability In order to be judged acceptable as a component of electri cal equipment the following conditions shall be met When operated at 601 1600 Hz these devices shall be mounted into an ultimate...

Page 50: ...icable for all power field wiring terminals For Use in a Pollution Degree 2 environment For installations according to Canadian National Standard C22 2 No 274 13 For use in Pollution Degree 2 and Over...

Page 51: ...istory Version Date Description 00 2018 09 Completion of pre series 01 2019 02 Completion of the series version 02 2020 01 Corrections to the drawings editorial changes 03 2020 06 Dimensions adapted t...

Page 52: ...52 NOTIZEN...

Page 53: ...E KEB PARTNERS WORLDWIDE www keb co uk contact contact worldwide P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 Shanghai P R China...

Page 54: ...Automation with Drive www keb de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de...

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