KEB COMBILINE 0SZ1I05-1001 Instructions For Use Manual Download Page 20

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INSTALLATION AND CONNECTION

4.1.2 AIC operation

- -

①

②

③

④

L1`

L2`

L3`

L1.1

L2.1

L3.1

L1.2

L2.2

L3.2

24 V

T1 T2

⑤

Legend

①

EMC filter

L1, L2, L3

Supply from the supply system

L1`, L2`, L3`

Output EMC filter

②

Mains choke

L1.1, L2.1, L3.1 Input mains choke
L1.2, L2.2, L3.2 Output mains choke

③

Sine-wave EMC filter

U2, V2, W2

Input sine-wave EMC filter

U1, V1, W1

Output sine-wave EMC filter

T1,T2

Connection terminals temperature monitoring

++, - -

DC link terminals

④

Active Infeed Controller (AIC)

U, V, W

Input Active Infeed Controller (AIC)

T1,T2

Connection terminals temperature monitoring

++, - -

DC link terminals

⑤

External 24 V DC power supply

+, -

Input terminals power supply

Q1...Q3

Fan

F1...F3

Fan fuses

Protective earth

Figure 4:

Complete circuitry with additional elements

Summary of Contents for COMBILINE 0SZ1I05-1001

Page 1: ...COMBILINE Z1I05 INSTRUCTIONS FOR USE INSTALLATION SINUS EMC FILTER Translation of the original manual Document 20146892 EN 02 ...

Page 2: ......

Page 3: ... case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation which may cause minor injury in case of non ob servance of this safety instruction NOTICE Situation which can cause damage to property in case of non obser vance RESTRICTION Is used when certain condi...

Page 4: ...s well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and changes are expressly reserved in particular due to technical changes This also applies to any violation of industrial property rights of a third party Selection of our units in view of their suitabi...

Page 5: ...1 3 Installation 11 1 4 Electrical connection 12 1 5 Start up and operation 12 1 6 Repair 13 1 7 Disposal 13 2 Product Description 14 2 1 Intended use 14 2 2 Improper use 14 2 3 Product features 14 3 Technical Data 15 3 1 Operating conditions 15 3 1 1 IP protection classes 15 3 1 2 Climatic conditions 15 3 1 3 Mechanical ambient conditions 16 3 1 4 Chemical mechanical active substances 16 3 1 5 El...

Page 6: ...pe 0D 29 4 5 2 Dimensions filter type 0H and 0L 30 4 5 3 Dimensions filter type 0P and 0S 31 4 5 4 Dimensions filter type 0X and 0Y 32 4 6 Control cabinet installation 33 4 6 1 Installation distances of the sine wave EMC filters 33 4 6 1 1 Mounting instructions for control cabinet installation 33 4 6 2 EMC conform installation in the control cabinet 34 4 7 Fan replacement 35 5 Mode of Action 36 5 ...

Page 7: ... 0X and 0Y 32 Figure 17 Installation distances of the sine wave EMC filters 33 Figure 18 EMC conform installation in the control cabinet 34 Figure 19 Fan replacement 35 Figure 20 Voltage current at the drive converter output 36 Figure 21 Voltage current with sine wave EMC filter 36 Figure 22 Voltage U against PE and phase current at the drive converter 37 Figure 23 Voltage U against PE with sine w...

Page 8: ... of a complete AIC filter 21 Table 8 Voltage supply of the integrated fans 22 Table 9 Rated data NC contact 22 Table 10 Length of the connection cables filter type 0D 29 Table 11 Length of the connection cables filter type 0H and 0L 30 Table 12 Length of the connection cables filter type 0P and 0S 31 Table 13 Length of the connection cables filter type 0X and 0Y 32 Table 14 Mounting instructions f...

Page 9: ...arameters and their severities Section 1 Storage IEC 60721 3 1 German version EN 60721 3 1 EN60721 3 2 Classification of environmental conditions Part 3 Classification of groups of environmental parameters and their severities Section 2 Transportation and handling IEC 104 670 CD EN60721 3 3 Classification of environmental conditions Part 3 Classification of groups of environmental parameters and t...

Page 10: ... safety instructions have been created by the manufacturer for the area of electric drive technology They can be supplemented by local country or application specific safety instructions This list is not exhaustive Non observance of the safety instructions by the customer user or other third party leads to the loss of all resulting claims against the manufacturer NOTICE Hazards and risks through i...

Page 11: ...mpliance with the applicable standards Do not allow moisture or mist to penetrate the unit Avoid dust permeating the device Allow for sufficient heat dissipation if installed in a dust proof housing Note installation position and minimum distances to surrounding elements Do not cover the ventilation openings Mount the drive inverter according to the specified degree of protection Make sure that no...

Page 12: ... a trouble free and safe operation please pay attention to the following instructions The electrical installation shall be carried out in accordance with the relevant re quirements Cable cross sections and fuses must be dimensioned according to the design of the machine manufacturer Specified minimum maximum values may not be fallen below exceeded With existing or newly wired circuits the person i...

Page 13: ...ycle devices manufac tured after 14 08 2018 These devices may not be disposed at the collection centres of public sector disposal organisations If no deviating agreement has been made between the customer and KEB or no deviating mandatory legal regulation exists KEB products marked in this way can be returned Company and keyword to the return point can be taken from the list below Shipping costs a...

Page 14: ...Infeed Controller AIC This results in the following advantages 2 1 Intended use The sine wave EMC filters are intended for installation in electrical systems or machines The technical data and information on connection conditions can be found on the name plate and in the instructions for use and must be strictly observed 2 2 Improper use The operation of our products outside the limits specified i...

Page 15: ...5 70 C Relative humidity EN 60721 3 2 2K3 95 at 40 C without condensation Operation Standard Class Notes Surrounding temperature EN 60721 3 3 3K3 5 40 C extended to 10 45 C Coolant inlet temperature Air 5 40 C 10 45 C Relative humidity EN 60721 3 3 3K3 5 85 without condensation Version and degree of protection EN 60529 IP pro tection classes Protection against foreign material ø12 5mm No protectio...

Page 16: ...Hz EN 61800 5 1 Vibration amplitude 0 075mm 10 57Hz Acceleration amplitude 10m s 57 150Hz Shock limit values EN 60721 3 3 3M4 100m s 11 ms Table 3 Mechanical ambient conditions 3 1 4 Chemical mechanical active substances Storage Standard Class Notes Contamination Gases EN 60721 3 1 1C2 Solids 1S2 Transport Standard Class Notes Contamination Gases EN 60721 3 2 2C2 Solids 2S2 Operation Standard Clas...

Page 17: ..._max A 16 26 75 175 280 460 710 Operating frequency range fS Hz 0 100 Drive converter switching frequency f kHz 8 16 4 16 Maximum surrounding temperature T_max C 45 Weight m kg 8 13 16 5 46 52 5 117 143 5 Copper weight mCu kg 0 8 2 7 5 3 8 1 9 7 23 35 Inductance L mH 5 5 3 21 0 9 0 6 0 33 0 35 0 23 Capacity in star connection C µF 1 2 6 6 16 16 60 120 DC resistance R mΩ 340 89 34 5 12 2 5 11 3 75 ...

Page 18: ...gend Temperature monitoring T1 T2 Temperature switch NC contact TZ L Temperature switch Main connections U1 V1 W1 Connection drive converter U2 V2 W2 Connection motor mains L Choke DC link DC link regeneration C1 C6 Feedback capacitors to the DC link External 24 V DC power supply Fan power supply Q1 Q3 Fan not existing on all sizes F1 F3 Fan fuses Figure 2 Schematic diagram ...

Page 19: ...re monitoring Output terminals DC link Sine wave EMC filter U1 V1 W1 Input terminals at the sine EMV filter U2 V2 W2 Output terminals at the sine wave EMC filter input terminals at the motor T1 T2 Connection terminals temperature monitoring Output terminals DC link Motor U V W Input terminals on the motor External 24 V DC power supply Input terminals power supply Q1 Q3 Fan F1 F3 Fan fuses PE Prote...

Page 20: ...hoke L1 2 L2 2 L3 2 Output mains choke Sine wave EMC filter U2 V2 W2 Input sine wave EMC filter U1 V1 W1 Output sine wave EMC filter T1 T2 Connection terminals temperature monitoring DC link terminals Active Infeed Controller AIC U V W Input Active Infeed Controller AIC T1 T2 Connection terminals temperature monitoring DC link terminals External 24 V DC power supply Input terminals power supply Q1...

Page 21: ...B04 1000 12E6T60 3000 0HZ1I05 1001 14Z1B04 1000 14E6T60 3000 0LZ1I05 1001 18Z1B04 1000 18E6T60 3000 0PZ1I05 1001 22Z1B04 1000 22E6T60 3000 0SZ1I05 1001 24Z1B04 1000 24E6T60 3000 0XZ1I05 1001 27Z1B04 1000 26U5A0U 3000 0YZ1I05 1001 29Z1B04 1001 30U5A0W 3000 Table 7 Installation of a complete AIC filter 4 2 Connection temperature measurement and fan Figure 5 Connection principle filter type 0D Figure...

Page 22: ...0Y ATC3 3 0A Colour code fuse Grey Table 8 Voltage supply of the integrated fans 4 2 2 Overtemperature shutdown The chokes are equipped with temperature switches in order to protect the system against inadmissible overtemperatures These must be interconnected with the input terminals T1 T2 of the AIC drive converter Rated data NC contact temperature monitor ing Description Data Tripping temperatur...

Page 23: ...23 Installation and Connection 4 3 Connection power terminals 4 3 1 Filter type 0D U1 U2 V1 V2 W1 W2 U1 U2 V1 V2 W1 W2 Figure 7 Filter type 0D ...

Page 24: ...24 Installation and Connection 4 3 2 Filter type 0H and 0L U1 U2 V1 V2 W1 W2 U1 U2 V1 V2 W1 W2 Figure 8 Filter type 0H and 0L ...

Page 25: ... and 0S U2 U1 V1 V2 U2 U1 V2 V1 W2 W1 W1 W2 Filter type Used wire end ferrules 0P A25 16 0S A50 20 Figure 9 Filter type 0P and 0S If necessary the user is free to exchange the wire end ferrules against ring crimp connectors Alternative connection option ...

Page 26: ...U2 U1 V2 W1 W2 W1 W2 U1 U2 V1 V1 V2 W1W2 U2 U1 V2 V1 W1 W2 Filter type Used wire end ferrules 0X A95 25 0Y 2 x A70 25 Figure 10 Filter type 0X and 0Y If necessary the user is free to exchange the wire end ferrules against ring crimp connectors Alternative connection option ...

Page 27: ...tive connection option The user is free to exchange the wire end ferrules against ring crimp connectors In this case the end of the ferrule corresponds to the centre of the opening in the ring crimp connector Figure 11 Alternative connection option ...

Page 28: ...serve to accom modate corresponding lifting devices for the transport WARNING Wrong chain angle damages the lifting eyes Maintain a chain angle of max 60 Always attach to two lifting eyes simultaneously Do not place the filter on the fans Do not stand under the floating filter during transport 60 Figure 12 Transport ...

Page 29: ...verter is 1 5 m For filters that are already delivered with cable the cable may be shortened as required but not extended 4 5 1 Dimensions filter type 0D 200 350 420 11 318 300 9 M8 12 160 8 153 5 Figure 13 Dimensions filter type 0D Connection cable Standard Length in m Connection 1 5 Wire end ferrule Table 10 Length of the connection cables filter type 0D ...

Page 30: ...ensions filter type 0H and 0L 200 350 420 11 318 300 9 M8 173 5 12 Figure 14 Dimensions filter type 0H and 0L Connection cable Standard Length in m Connection 1 5 Wire end ferrule Table 11 Length of the connection cables filter type 0H and 0L ...

Page 31: ... 0P and 0S 12 400 420 200 400 570 11 M10 W1 W2 V1 V2 U1 U2 14 233 5 Figure 15 Dimensions filter type 0P and 0S Connection cable Standard Length in m Connection U1 1 5 Wire end ferrule U2 V1 V2 W1 W2 Table 12 Length of the connection cables filter type 0P and 0S ...

Page 32: ...0X and 0Y 540 11 M10 U1 U2 V1 V2 W1 W2 200 400 600 700 12 520 30 337 Figure 16 Dimensions filter type 0X and 0Y Connection cable Standard Length in m Connection U1 1 5 Wire end ferrule U2 V1 V2 W1 W2 Table 13 Length of the connection cables filter type 0X and 0Y ...

Page 33: ...F C D A 150 6 B 100 4 C 0 0 D 0 0 F 1 20 1 1 Distance to upstream operating elements in the control cabinet door Figure 17 Installation distances of the sine wave EMC filters 4 6 1 1 Mounting instructions for control cabinet installation For mounting the sine wave EMC filters the following mounting materials with the ap propriate quality must be used Filter type 0D 0H and 0L Tightening torque Sock...

Page 34: ...14 13 12 11 10 5 4 3 2 1 15 16 17 18 19 20 21 22 23 24 25 9 8 7 6 14 13 12 11 10 5 4 3 2 1 15 16 17 18 19 20 21 22 23 24 25 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 U V W L1 L2 L3 800 2000 600 Legend HF filter Sine wave EMC filter Drive converter External DC bus connection Mains choke Figure 18 EMC conform installation in the control cabinet ...

Page 35: ...an The following must be observed The arrows on the fan for the correct direction of the air flow The correct wiring of the 24 V DC voltage supply at the terminals Figure 19 Fan replacement Filter type Part number fan Required quantity 0D No fan 0H 0L 0090990 9092 3 0P 0S 0090990 9113 6 0X 0Y 0090990 9089 6 Table 15 Part numbers of the fans ...

Page 36: ...action sine EMC filter Voltage Ph Ph at drive converter output Current Ph Ph at drive converter output Figure 20 Voltage current at the drive converter output Voltage Ph Ph with sine wave EMC filter Current Ph Ph with sine wave EMC filter Figure 21 Voltage current with sine wave EMC filter ...

Page 37: ...rive converter Voltage against PE with sine wave EMC filter Figure 23 Voltage U against PE with sine wave EMC filter At the output phases against earth no purely sinusoidal voltage is generated The third harmonic of the output frequency for voltage rise is contained in the output signal of the drive converter ...

Page 38: ...asi Peak upper limit Figure 24 Measurement of the emitted interference with unshielded motor lines NOTICE Pay attention to distances when laying the cables An unshielded motor cable can be used when using a sine wave EMC filter A distance of 20 cm between the motor line to mains bus and control lines must be maintained ...

Page 39: ...feed Controller AIC with sine wave EMC filter 0 20 40 60 80 100 120 1 5 7 11 13 17 19 23 25 29 31 35 37 Order AIC sine wave EMC filter B6 with 4 Uk choke Figure 25 Comparison of mains harmonics in with the same motor power Voltage Ph Ph against earth Voltage Ph Ph against earth Phase current Phase current Figure 26 Drive converter with B6 rectifier and 4 uk choke Figure 27 Active Infeed Controller...

Page 40: ...quipped with a DC HF filter for interference suppression Drive converters connected to the DC bus can be equipped with DC HF filters As a consequence all drives are HF technical decoupled from each other such as an AC supply Interferences between AIC and drive converter are therefore eliminated AIC with 7 2 Uk choke filtering AIC with sine wave EMC filter Mains voltage Ph Ph against earth Mains vo...

Page 41: ...ns 6 1 CE Marking CE marked sine filter EMC were developed and manufactured to comply with the regulations of the Low Voltage Directive The harmonized standards EN 61558 1 and EN 61558 2 20 as well as EN 61800 5 1 are applied as base ...

Page 42: ...History Version Date Description 00 2017 06 Completion pre series 01 2017 11 Change of title picture insert operating conditions extension technical data 02 2020 01 Insertion of new figures adaptation of drawings editorial revisions ...

Page 43: ...net www keb jp MORE KEB PARTNERS WORLDWIDE www keb co uk contact contact worldwide P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 Shanghai P R China Tel 86 21 37746688 Fax 86 21 37746600 E Mail info keb cn Internet www keb cn Poland KEB Automation KG Tel 48 60407727 E Mail roman trinczek keb de Internet www keb de Republic of Ko...

Page 44: ...Automation with Drive www keb de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de ...

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