background image

1-800-KEATING

 

|

   

TOP-SIDE

TM

 COOKER - SERIES 2005

TROUBLE SHOOTING CHART

PROBLEM

PROBABLE CAUSE

SOLUTION

Power On light does not come on

a. No electricity to Top-Side

 Cooker.

b. On/Off switch is faulty.

a. Connect Top-Side

 Cooker to an 

    approved source of power.

b. Replace On/Off switch.

Element On light does not illuminate 
and Cooking Head will not heat

a. Connections to thermostat are loose or
    thermostat is faulty.

b. Connections to thermostat temperature
    probe are loose or probe is faulty.

c. Hi-Limit has tripped or Hi-Limit is faulty.
    

NOTE:

 Hi-Limit is self-resetting.

d. Connections to Hi-Limit are loose or
    Hi-Limit is faulty.

e. Connections to contactor are loose or
    contactor is faulty.

f. On/Off switch is faulty.

a. Check connections and tighten where
    necessary. If thermostat is faulty, 
    replace it.

b. Check connections and tighten where
    necessary. If probe is faulty, replace it.

c. Wait until Cooking Head cools down.
    If Element On light will not come on
    Hi-Limit if faulty, replace it.

d. Check connections and tighten where
    necessary.

e. Check connections and tighten where
    necessary. If contactor is faulty, 
    replace it.

f. Replace On/Off switch.

Element On light does not illuminate 
but Cooking Head does heat

a. Element On light is faulty.

a. Replace Element On light.

Element On light fl ashes once whenever 
power is turned on

a. Thermostat temperature probe or 
    wires have shorted out.

a. Replace probe and/or wires

. Use

    conductive heat paste when installing
    new probe.

Temperature of Cooking Head is erratic 

a. If erratic, thermostat is faulty.

a. Replace thermostat.

TROUBLE SHOOTING THE THERMOSTAT

PROBLEM

PROBABLE CAUSE

SOLUTION

Temperature reading is incorrect, showing 
a sensor error,                 or LOAD LED is 
switching at the wrong temperature.

a. Sensor or controller may be bad.
    Sensor connections may be bad.

b. Controller is wired incorrectly.

a. Place a jumper wire across the 
    thermocouple input terminals. 
    The display should indicate ambient 
    temperature. If it does, the controller 
    is ok. If not, replace controller.

    Decrease set point below ambient 
    temperature, LOAD LED should be off 
    for heating controllers. If it is, the 
    controller is OK.

    Increase set point above ambient 
    temperature. LOAD LED should be on 
    for heating controllers. If it is, the 
    controller is OK.

b. Verify proper wiring. 
    Call 1-800-KEATING for a diagram.

Temperature reading is decreasing, but 
actual temperature is increasing.

a. Thermocouple polarity is reversed.
    Red wire denotes negative wire.

b. Ambient temperature in the control 
    cabinet is over 70°C.

a. Check thermocouple connections. 
    All connections, including extension 
    wire, must maintain the correct 
    polarity. Correct if needed.

b. Measure temperature in cabinet to 
    ensure it is below 70°C.

7

Summary of Contents for SERIES 2005

Page 1: ...rformed it is in your interest to obtain and keep all receipts The Keating Top Side Cooker is not intended for household use As continuous product improvement occurs specifications may be changed with...

Page 2: ...eration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Do not st...

Page 3: ...pment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the USA and has American sizes of hardware All metric conversions are approximate GENERAL Keating...

Page 4: ...the merchan dise has been unpacked The contents may be dam aged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a...

Page 5: ...correct temperature 4 Lightly coat the Miraclean surface with griddle oil NOTE Despite the food releasing properties the chrome surface is not a true non stick surface For best cooking results and pr...

Page 6: ...ontacts will open the display will flash and the countdown will pause To resume the count down press any button The display will resume the normal countdown and the relay output contacts will close SH...

Page 7: ...ek ly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your Top Side Cooker working efficiently Proper care and servicing will lead to years of qual...

Page 8: ...dropped the weight of the cooking head when unsupported will cause damage to the griddle surface or injury to personnel 5 Do not turn the support pin in either direction 6 To reattach the cooking head...

Page 9: ...ement On light Element On light flashes once whenever power is turned on a Thermostat temperature probe or wires have shorted out a Replace probe and or wires Use conductive heat paste when installing...

Page 10: ...e and ordering information The model serial plate for each cooking head is located on the control panel assembly The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATES A...

Page 11: ...49 50 30 36 37 38 39 40 34 32 33 41 42 43 44 45 31 35 1 2 3 4 6 5 11 12 10 22 18 21 24 20 26 19 17 18 28 29 15 16 9 7 14 13 23 25 18 To control box 9 Before installing label adjust Micro Leveler bott...

Page 12: ...028522 1 28 TEFLON WASHER NOT SHOWN 028490 1 29 FIBER WASHER NOT SHOWN 028500 2 30 TOP SIDE COOKER WELD MANUAL 052114 1 31 TOP SIDE COOKER SPRING SUPPORT WELDMENT 052266 1 32 MANUAL TOP SIDE GAS SPRIN...

Page 13: ...53991 1 3 ACTUATOR AUTO TOP SIDE COOKER 24V 060463 1 4 TOP SIDE CONDUIT SUPPORT 052287 1 5 TOP SIDE COOKER LIFT ARM ROD 052117 2 6 TOP SIDE COOKER HEAD W CONDUIT AND CONTROL PANEL 1 7 3 8 2 1 2 CLEVIS...

Page 14: ...or must stop and the stroke should stop retracting before it reaches its mechanical stop This movement is controlled by the bottom micro switch 6 If the motor fails to stop manually depress the bot to...

Page 15: ...ING LIGHT ELEMENT ON RED 250V 036933 1 INDICATING LIGHT ROUND RED 220V Effective 8 31 10 002495 1 8 INSTRUCTION PLATE ELEMENT ON LIGHT PLATE 016673 1 9 TERMINAL BLOCK 3 POLE 002565 1 10 CORD 9 12 3 SJ...

Page 16: ...C 75VA 056037 1 2 RELAY DPDT 24VAC 030844 1 3 RECTIFIER 24VDC 038367 1 4 CIRCUIT BREAKER 3A 1 POLE 250V 053338 1 5 CORD POWER 6 006315 1 1 4 3 2 ACTUATOR CABLE TIMER WIRES 5 WIRING DIAGRAM WIRE COLOR...

Page 17: ...POLE 250V 053338 1 5 CORD POWER 9 220V 020833 1 TOP SIDE COOKER POWER SUPPLY BOX FOR AUTO LIFT ACTUATORS WITH DIGITAL TIMER 240VAC SUPPLY Figure 6 6 WIRING DIAGRAM WIRE COLOR CODES RD RED BL BLACK BR...

Page 18: ...TCH GREEN LIGHT ON BOTTOM OR NOTE ANGLED TERMINALS OF SWITCH ARE ALWAYS TOWARD CONTROL PANEL BOTTOM COMPONENT CODES CR CONTACTOR 220 240VAC EO ELEMENT ON LIGHT RED GND GROUNDING LUG HL HIGH LIMIT OF O...

Page 19: ...OTHER WIRES ARE 18 AWG 1 12 AWG WIRE RD RED GR GREEN WIRE COLOR CODES OR ORANGE WH WHITE BL BLACK GY GRAY BR BROWN BU BLUE COMPONENT CODES CR CONTACTOR 220 240VAC EO ELEMENT ON LIGHT RED TB TERMINAL B...

Page 20: ...DGE RECTIFIER CB CIRCUIT BREAKER CR CONTACTOR 220 240VAC DB POWER DISTRIBUTION BLOCK EO ELEMENT ON LIGHT RED GND GROUNDING LUG HL HIGH LIMIT OF ON OFF SWITCH LIGHTED GREEN R RELAY TB TERMINAL BLOCK TH...

Page 21: ...DES BR BRIDGE RECTIFIER CB CIRCUIT BREAKER CR CONTACTOR 220 240VAC DB POWER DISTRIBUTION BLOCK EO ELEMENT ON LIGHT RED GND GROUNDING LUG HL HIGH LIMIT OF ON OFF SWITCH LIGHTED GREEN R RELAY TB TERMINA...

Page 22: ......

Page 23: ......

Page 24: ...RANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE...

Reviews: