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1-800-KEATING

www.keatingofchicago.com

Users Manual

TOP SIDE™ COOKER
SERIES 2005

READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.

Keep this manual for training new personnel.

IMPORTANT:

Keep a copy of your bill of sale. The date on the bill establishes the warranty period should

service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating 
commercial griddles are not intended for household use.

The Owner’s Guide provides specific operating instructions for your model. Use the Top Side™ Cooker
only as instructed in this Service Guide.

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RECORD THE MODEL AND SERIAL 

NUMBERS OF THIS TOP SIDE

COOKER 

IN THE SPACES PROVIDED.

SERIAL NO. ______________________________

MODEL NO. _____________________________

KEEP THESE NUMBERS FOR FUTURE REFERENCE.

SECTION I: INTRODUCTION

GENERAL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

STANDARD FEATURES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

STANDARD ACCESSORIES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

COOKING HEAD SPECIFICATIONS  . . . . . . . . . . . . . . . . . . . . . . . .1

SAFETY PRECAUTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SECTION II: INSTALLATION

DAMAGE DURING SHIPMENT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

CONDITIONING THE GRIDDLE  . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

ELECTRICAL CONNECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SECTION III: OPERATING

COOKING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

COOKING HEIGHT ADJUSTMENT  . . . . . . . . . . . . . . . . . . . . . . . . .2

DIGITAL TIMER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SHUTDOWN  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

CLEANING PROCEDURES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A. KEATING COOKING SHEET  . . . . . . . . . . . . . . . . . . . . . . . . . . .3

B. COOKING SHEET CLIPS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

C. COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SECTION IV: MAINTENANCE

WARRANTY REPAIRS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

PREVENTIVE MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

INSTALLING A COOKING SHEET  . . . . . . . . . . . . . . . . . . . . . . . . . .5

HANDLING COOKING SHEETS  . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

LEVELING OF COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

REMOVAL OF COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SECTION V: SERVICE DIAGNOSIS

TROUBLE-SHOOTING CHART  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

TROUBLE-SHOOTING THE THERMOSTAT  . . . . . . . . . . . . . . . . . .7

SECTION VI: PARTS LIST

ORDERING PARTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .8

TOP-SIDE

TM

MANUAL COOKING HEAD (EXPLODED VIEW)  . . .8

TOP-SIDE

TM

COOKING HEAD PARTS LIST  . . . . . . . . . . . . . . . . . . .9

TOP-SIDE™ AUTO-LIFT COOKING HEAD . . . . . . . . . . . . . . . . . . .10

TOP-SIDE™ AUTO-LIFT ACTUATOR MICROSWITCH  . . . . . . . . .11

CONTROL PANEL ASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

POWER SUPPLY BOX AUTO-LIFT HEAD  . . . . . . . . . . . . . . . .13-14

SECTION VII: WIRING DIAGRAM

WIRING DIAGRAMS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18

CONTENTS:

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Summary of Contents for SERIES 2005

Page 1: ...AL 1 STANDARD FEATURES 1 STANDARD ACCESSORIES 1 COOKING HEAD SPECIFICATIONS 1 SAFETY PRECAUTIONS 1 SECTION II INSTALLATION DAMAGE DURING SHIPMENT 1 INSTALLATION 1 CONDITIONING THE GRIDDLE 2 ELECTRICAL...

Page 2: ...e liquids near this or any other appliance WARNING Improper installation can cause damage injury or death Shock Burns Gas DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICIN...

Page 3: ...NS ARE NOT FOLLOWED DO NOT SUBMERGE THE TOP SIDE COOKING HEAD IN WATER CLEANING CHEMICALS OR UTENSILS USED FOR CLEANING GRIDDLES WILL DAMAGE OR DESTROY THE POLYMER COOKING SHEET NEVER USE A WATER JET...

Page 4: ...MIRACLEAN surface with griddle oil NOTE Despite the food releasing properties the chrome surface is not a true non stick surface For best cooking results and product appearance use griddle oil for pro...

Page 5: ...HEN CLEANING THE COOKING SHEETS End of day cleaning Before the griddle is turned off for the day the cooking sheets should be cleaned as described below Wear heat resistant gloves for maximum safety d...

Page 6: ...e in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your Top Side Cooker working efficiently Proper care and servicing will lead to y...

Page 7: ...he sheet Too much carbon build up causes a product appearance cooking or taste problem The head surface is cool The sheet is torn or ripped THE TOP SIDE COOKING HEAD AND GRIDDLE PLATE ARE HOT USE PROP...

Page 8: ...Hi Limit has tripped or Hi Limit is faulty Note Hi Limit is self resetting d Connections to Hi Limit are loose or Hi Limit is faulty e Connections to contactor are loose or contactor is faulty f ON O...

Page 9: ...ature LOAD LED should be off for heating controllers If it is the controller is OK Increase set point above ambient temperature LOAD LED should be on for heating controllers If it is the controller is...

Page 10: ...and ordering information The model serial plate for each cooking head is located on the the control panel assembly The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATE...

Page 11: ...NT PLUNGER 1 028521 27 REAR PLUNGER NOT SHOWN 1 028522 28 TEFLON WASHER NOT SHOWN 1 028490 29 FIBER WASHER NOT SHOWN 2 028500 30 TOP SIDE COOKER WELD MANUAL 1 052114 31 TOP SIDE COOKER SPRING SUPPORT...

Page 12: ...3 ACTUATOR AUTO TOPSIDE COOKER 24V 1 060463 4 TOP SIDE CONDUIT SUPPORT 1 052287 5 TOP SIDE COOKER LIFT ARM ROD 2 052117 6 TOP SIDE COOKER HEAD W CONDUIT AND CONTROL PANEL 1 7 3 8 2 1 2 CLEVIS PIN 1 0...

Page 13: ...reset time The actuator will retract the stroke and raise the head The motor must stop and the stroke should stop retracting before it reaches its mechanical stop This movement is controlled by the bo...

Page 14: ...TE ON OFF SWITCH PLATE 1 016672 7 INDICATING LIGHT ELEMENT ON RED 250V 1 036933 INDICATING LIGHT ROUND RED 220V Effective 8 31 10 1 002495 8 INSTRUCTION PLATE ELEMENT ON LIGHT PLATE 1 016673 9 TERMINA...

Page 15: ...H DIGITAL TIMER 120VAC SUPPLY Figure 6 5 PART ITEM DESCRIPTION QTY NUMBER 1 TRANSFORMER STEPDOWN 24VAC 75VA 1 056037 2 RELAY DPDT 24VAC 1 030844 3 RECTIFIER 24VDC 1 018321 4 CIRCUIT BREAKER 3A 1 POLE...

Page 16: ...DIGITAL TIMER 240VAC SUPPLY Figure 6 6 PART ITEM DESCRIPTION QTY NUMBER 1 TRANSFORMER STEPDOWN 24VAC 75VA 1 056037 2 RELAY DPDT 24VAC 1 030844 3 RECTIFIER 24VDC 1 018321 4 CIRCUIT BREAKER 3A 1 POLE 25...

Page 17: ...P SIDE COOKER MANUAL LIFT WIRING DIAGRAM Figure 6 7 LIGHTED ROCKER ON OFF SWITCH GREEN LIGHT ON TOP LIGHTED ROCKER ON OFF SWITCH GREEN LIGHT ON BOTTOM OR NOTE ANGLED TERMINALS OF SWITCH ARE ALWAYS TOW...

Page 18: ...GY GRAY BR BROWN BU BLUE COMPONENT CODES CR CONTACTOR 220 240VAC EO ELEMENT ON LIGHT RED TB TERMINAL BLOCK OF ON OFF SWITCH LIGHTED GREEN TH THERMOSTAT HL HIGH LIMIT GRD GROUNDING LUG TR TRANSFORMER C...

Page 19: ...17 TOP SIDE COOKER AUTO LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 208 240VOLT Figure 6 9...

Page 20: ...18 TOP SIDE COOKER AUTO LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 480VOLT Figure 6 10...

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Page 22: ..._________________________________________________________ ADDRESS __________________________________________________________________________________________________________________ CITY ______________...

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