Keating Of Chicago 10x11 TS User Manual Download

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Summary of Contents for 10x11 TS

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Page 2: ...ND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA 9902091 9902091 i Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Do not store or use gasoline o...

Page 3: ... and has American sizes of hardware All metric conversions are approximate INSTALLATION INSTRUCTIONS Proper installation will assure top performance Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandis...

Page 4: ...ed and raises the baskets when the cooking cycle is complete Split baskets are used for all models CM Model BB and TS Counter Model Fryers are equipped with all of the same features as the BB and TS Models respectively but take up less than three square feet of counter space The 10x11CM Model can cook up to 36 lbs of frozen fries per hour and the 14CM Model can cook up to 72 lbs per hour CPU Model...

Page 5: ...equip ment stand FIRST STEPS POSITIONING The fryer must be placed under an exhaust hood with a fire retardant system Your ventilation hood when installed must conform to the current standards ALL connections and placement must comply with current local and national codes It is the responsibility of the owner and local installer to comply with these regula tions when installing the fryer Counter mo...

Page 6: ...icable NOTE A copy of your wiring diagram is shipped with your equipment NOTE For fryers rated at 208 240 volts the amper age ratings marked on the nameplates of the fryers are listed at 240 volts as required by ETL If your fryer is to be fed by a 208 or 220 volt system consult the Keating Fryer Specifications on pages 36 and 37 to determine the full load rating of the fryer NOTE Fryers with Safe ...

Page 7: ...SKETS ON BASKET HANGERS OR FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BAS KETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT NOTE For safety purposes all Hi Limit controls are manually reset Always check the Hi Limit reset button before attempting to use the fryer If the Hi Limit has t...

Page 8: ...Turn fryer Power switch to OFF position B CPU Model 1 Set Main Power On Off switch to the OFF position DRAINING ALWAYS SHUT THE FRYER OFF COMPLETELY BE FORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COV ERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted ...

Page 9: ...T BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEATING ELE MENTS 6 Set thermostat and turn fryer on to bring water to a gentle boil 7 Once boil has been reached turn fryer off 8 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight DO NOT DAMAGE OR REMOVE THERMOSTAT...

Page 10: ...CELING A CYCLE To cancel a cycle in progress press and hold any but ton for approximately two seconds The relay output contacts will open and the display will show the time setting for the cook time last used MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installa tion In the event that your Instant Recovery Fryer under warranty needs repairs other than routine maintenance...

Page 11: ...to match the thermometer reading DO NOT ADJUST THE THERMOSTAT SET SCREW IT VOIDS ANY WARRANTY ON PART NOTE Locate thermometer in same position for every calibration Position next to upper heating element is recommended Thermostat Bulb Positioning Keating s patented thermostat application is accurate within 7 F of the dial setting between 250 F and 350 F This accuracy is attained only if the thermo...

Page 12: ...is faulty g MELT FRY switch is faulty h Contactor is faulty i Thermostat is faulty a Connect fryer to an approved source of power b Connect 120V terminal block to an approved source of power c Reset circuit breakers d Push in Hi Limit Reset button located behind fryer door Check calibration of thermostat and operation of Hi Limit and contactor e Fully close and latch rear drain valve handle Turn f...

Page 13: ... c Connections are loose d Thermostat contacts do not close properly a Contact your electrician or the local power company and have the incoming power checked b Replace contactor c Tighten connections d Replace thermostat TS MODELS Basket Lift mechanism will not operate a Connections are loose or timer is faulty b Actuator is faulty c Control circuit breaker has tripped d Relay is faulty a Tighten...

Page 14: ... TEMP BB TS 011881 011881 2 Per Element FLAT WASHER 10 HI TEMP BB TS 059502 059502 2 Per Element NUT 10 32 BB TS 000361 000361 2 Per Element ITEM DESCRIPTION MODEL P N 10x11 14 18 20 24 34x24 Quantity Per Model 2 ELEMENT CLAMP ALL 004167 2 2 2 2 2 2 3 ELEMENT SPACER ALL 004145 4 4 4 FRYER VESSEL CALL 1 800 KEATING 1 1 1 1 1 1 5 DRAIN VALVE FRONT 1 BB TS 004553 1 1 DRAIN VALVE REAR 1 BB TS 016341 1...

Page 15: ...TEP DOWN 056037 1 1 1 1 1 1 9 FAT MELT INFINITE CONTROL 037470 1 1 1 1 1 1 10 HIGH LIMIT RESETTABLE 060806 1 1 1 1 1 1 11 CIRCUIT BREAKER 16 AMP 1 POLE 208 240V 057338 3 CIRCUIT BREAKER 32 AMP 1 POLE 208 240V 033885 6 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V 033881 6 6 8 10 CIRCUIT BREAKER 10 AMP 1 POLE 480V 057336 3 CIRCUIT BREAKER 16 AMP 1 POLE 480V 057338 6 CIRCUIT BREAKER 20 AMP 1 POLE 480V 0339...

Page 16: ...R 4 POLE 40 AMP 053383 2 2 11 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 1 1 1 1 1 12 HIGH LIMIT RESETTABLE 060806 1 1 1 1 1 1 13 CIRCUIT BREAKER 16 AMP 1 POLE 208 240V 057338 CIRCUIT BREAKER 25 AMP 1 POLE 208 240V 033525 3 CIRCUIT BREAKER 32 AMP 1 POLE 208 240V 033885 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V 033881 6 8 8 10 CIRCUIT BREAKER 13 AMP 1 POLE 480V 057337 3 CIRCUIT BREAKER 20 AMP 1 POLE 48...

Page 17: ...AMP 053385 2 2 CONTACTOR 4 POLE 40 AMP 053383 2 2 12 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 1 1 1 1 13 HIGH LIMIT RESETTABLE 060806 1 1 1 1 1 14 CIRCUIT BREAKER 16 AMP 1 POLE 208 240V 057338 CIRCUIT BREAKER 25 AMP 1 POLE 208 240V 033525 3 CIRCUIT BREAKER 32 AMP 1 POLE 208 240V 033885 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V 033881 6 8 8 10 CIRCUIT BREAKER 13 AMP 1 POLE 480V 057337 3 CIRCUIT BREAK...

Page 18: ...385 CONTACTOR 4 POLE 40 AMP 053383 12 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 13 HIGH LIMIT RESETTABLE 060806 1 14 CIRCUIT BREAKER 16 AMP 1 POLE 208 240V 057338 CIRCUIT BREAKER 25 AMP 1 POLE 208 240V 033525 CIRCUIT BREAKER 32 AMP 1 POLE 208 240V 033885 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V 033881 CIRCUIT BREAKER 13 AMP 1 POLE 480V 057337 CIRCUIT BREAKER 20 AMP 1 POLE 480V 033920 12 15 RELAY 030...

Page 19: ...40 AMP 1 POLE 208 240V 033881 12 6 HIGH LIMIT RESETTABLE 060806 1 7 RELAY DPDT 24 VAC 030844 1 8 RELAY DPDT 24 VDC 017673 1 9 MAGNETIC REED SWITCH 053777 2 10 COMPUTER PROBE 004776 1 11 CONTACTOR 50 AMP 3 POLE 033899 4 34x24 CPU CONTROL PANEL 208 240V with TOGGLE SWITCH not shown to scale Control Panel Front 1 2 3 Detail Area Contactor Tray Top View Rear Drain Unit Contactor Tray Front View Rear D...

Page 20: ...VAC 030844 2 13 RELAY DPDT 24VDC 017673 2 14 COMPUTER PROBE 004776 1 15 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 16 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V 033881 6 17 CONTACTOR 50 AMP 1 POLE 033899 2 18 SPARK IGNITION MODULE 24VAC 058439 1 19 BRACKET SPARK IGNITION MODULE 056000 1 20 MAGNETIC REED SWITCH 053777 1 Spark Ignition Model Only Rear Drain Fryers Only CPU CONTROL PANEL 208 240V with ROC...

Page 21: ...FT ACTUATOR LOWER BL S S 054522 1 14 CONNECTOR 2 CIRCUIT PLUG 032208 1 CONNECTOR CONTACT PIN MALE 028309 2 15 PIN BASKET LIFT NON ROTATIONAL 054760 1 This circuit breaker can be found under the control panel on newer units BASKET LIFT POWER SUPPLY BOX BASKET LIFT ASSEMBLY Bottom View Top View 8 7 1 4 6 5 Top View Side View 2 3 Basket Lift Power Supply Box Basket Lift Assembly Housing 10 9 15 14 12...

Page 22: ...Y DPDT 24VAC 030844 2 RELAY DPDT 24VDC CPU MODEL 017673 2 3 RECTIFIER 24VDC 018321 1 4 BUSHING STRAIN RELIEF 5 8 HOLE 000470 2 5 BUSHING STRAIN RELIEF 3 4 HOLE 033800 1 NOTE Circuit breaker is located under the control panel BASKET LIFT POWER SUPPLY BOX 2007 CPU NON CPU Top View Side View 4 3 1 4 5 2 ...

Page 23: ...NTACT PIN MALE 028309 5 WIRING DIAGRAMS NOTE A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer CPU models on pages 34 35 SINGLE BASKET LIFT POWER SUPPLY BOX ...

Page 24: ...WER SWITCH R RELAY 24VAC RDS REAR DRAIN VALVE SWITCH RP RECEPTACLE WITH POWER CORD APPLIES ONLY TO UNITS WITH FILTER TB TERMINAL BLOCK TH THERMOSTAT TR TRANSFORMER TS FAT MELT TIMER RELAY SWITCH WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUND...

Page 25: ...P POWER SWITCH PO POWER ON LIGHT CLEAR TH THERMOSTAT TR TRANSFORMER NOTES 1 WIRES 1 TO 6 ARE 10 AWG 7 TO 15 ARE 12 AWG 2 ALL OTHER WIRES ARE 18 AWG WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FR...

Page 26: ...WITCH P POWER SWITCH PO POWER ON LIGHT CLEAR TH THERMOSTAT TR TRANSFORMER NOTES 1 WIRES 1 TO 18 ARE 10 AWG 2 ALL OTHER WIRES ARE 18 AWG COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FRY SWITCH P POWER SWITCH PO POWER ON LIGHT WHITE TH THERMOSTAT TR TRANSFORMER WIRE COLOR CODES BL BLACK BR BR...

Page 27: ... THERMOSTAT TR TRANSFORMER NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS AND ARE 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION B...

Page 28: ...OSTAT TR TRANSFORMER NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 8 ARE 10 AWG WIRES 9 TO 24 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN GY GRAY OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLO...

Page 29: ...RELAY 24VAC RDS REAR DRAIN VALVE SWITCH TH THERMOSTAT TR TRANSFORMER NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 10 ARE 10 AWG WIRES 11 TO 30 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG ...

Page 30: ...WITCH OMT OVER MAX TEMP LIGHT RED P POWER SWITCH R RELAY 24VAC RDS REAR DRAIN VALVE SWITCH RTC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT ...

Page 31: ...6 ARE 10 AWG WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG 4 THIS DIAGRAM SHOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER ...

Page 32: ...CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG 4 THIS DIAGRAM SHOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT C...

Page 33: ... 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 2 ALL OTHER WIRES ARE 18 AWG 3 THIS DIAGRAM SHOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT...

Page 34: ...ORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 8 ARE 10 AWG WIRES 9 TO 24 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG 4 THIS DIAGRAM SHOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CO...

Page 35: ...T TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FRY SWITCH OMT OVER MAX TEMP LIGHT RED P POWER SWITCH R RELAY 24VAC RDS REAR DRAIN VALVE SWITCH RTC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FA...

Page 36: ...FILTER 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FRY SWITCH...

Page 37: ... AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CPU COMPUTER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK GRD GROUNDING LUG HL HIGH LIMIT SWITCH OMT OVER MAX TEMP LIGHT RED P POWER SWITCH Rac RELAY 24VAC Rdc RELAY 24VDC RDS REAR...

Page 38: ... 6 68 89 68 129 220 30 0 72 95 72 136 240 35 7 79 103 79 149 480 35 7 39 52 39 74 3 ELEMENTS 6000W EACH 5 ELEMENTS 6000W EACH 10x11 BB 18 20 BB 34x24 BB KEATING FRYER SPECIFICATIONS BB MODELS 3 ELEMENTS 4350W EACH VOLTS kW AMPS PER LINE THREE PHASE L1 L2 L3 AMPS SINGLE PHASE 208 11 7 33 33 33 56 220 13 1 34 34 34 59 240 15 5 37 37 37 65 480 15 5 19 19 19 32 VOLTS kW AMPS PER LINE THREE PHASE L1 L2...

Page 39: ...PER LINE THREE PHASE L1 L2 L3 AMPS SINGLE PHASE 208 32 2 89 89 89 155 220 36 0 95 95 95 164 240 42 8 103 103 103 179 480 42 8 52 52 52 89 4 ELEMENTS 6000W EACH 6 ELEMENTS 6000W EACH 10x11 TS 18 20 TS 34x24 TS TS MODELS 3 ELEMENTS 6500W EACH VOLTS kW AMPS PER LINE THREE PHASE L1 L2 L3 AMPS SINGLE PHASE 208 17 4 48 48 48 84 220 19 5 51 51 51 89 240 23 2 56 56 56 97 480 23 2 28 28 28 48 VOLTS kW AMPS...

Page 40: ...anty against latent defects Exclusions The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from improper installation or maintenance abuse misuse modification or alteration by unauthorized service personnel or any other condition not attributable to a defect in material or workmanship Proper installation and maintenance ar...

Page 41: ...RRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE Have your serial and model number available when ordering parts As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD FRYER GRIDDLE CUST...

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