KBO RANGER Owner'S Manual Download

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Basic Troubleshooting

It doesn’t work

Irregular acceleration and/or

reduced top speed

When powered on the motor

does not respond

Reduced range

The battery won’t charge

Wheel or motor makes strange

noises

Safety Check

Basic Steps

Most Common Solutions

1. Insuf�icient battery power
2. Faulty connections

3. Battery not fully seated in tray
4. Improper turn on sequence
5. Brakes are applied

1. Insuf�icient battery power
2. Loose or damaged throttle

1. Loose wiring

2. Loose or damaged throttle

3. Loose or damaged motor plug wire
4. Damaged motor

1. Low tire pressure

2. Low or faulty battery
3. Driving with too many hills, headwind, braking, and/or excessive load

4. Battery discharged for long period of time without regular charges, aged or damaged
5. Brakes rubbing

1. Charger not well connected

2. Charger damaged

3. Battery damaged
4. Wiring damaged

1. Damaged motor bearings

2. Damaged wheel spokes or rim

3. Damaged motor wiring

1. Charge the battery pack

2. Clean and repair connectors

3. Install battery correctly
4. Turn on bike with proper sequence
5. Disengage brakes

1. Charge or replace battery

2. Replace throttle

1. Repair and or reconnect

2. Tighten or replace

3. Secure or replace
4. Repair or replace

1. Adjust tire pressure

2. Check connections or charge battery

3. Assist with pedals or adjust route
4. Replace the battery

1. Adjust the connections

2. Replace

3. Replace
4. Repair or replace

1. Replace

2. Repair or replace

3. Repair or replace motor

Summary of Contents for RANGER

Page 1: ...Owner s Manual www kbobike com RANGER ...

Page 2: ...y Checklist 4 Assembly Instructions 6 Recommended Torque Values 8 Display Features 9 Routine Operation 11 Driving Range 12 Parking Storage and Transport 13 Basic Battery Charging Tips 14 Bicycle Care 15 Basic Troubleshooting 16 Warranty Info 18 Additional Warranty Terms 19 ...

Page 3: ...s impossible to anticipate every situation or condition which can occur while riding this manual makes no representations about the safe use of bicycles under all conditions There are risks associated with the use of any bicycle which cannot be predicted or avoided and which are the sole responsibility of the rider You should keep this manual along with any other documents that were included with ...

Page 4: ...W High Speed Brushless Geared Motor LCD Display 7 speed Shimano 20 MPH Intelligent 5 level Pedal Assist Half Twist Throttle 5 6 Hours 4 11 6 3 Bike Frame Brake Charger Freewheel Shifter Tires Product Weight Total Payload Capacity 6061 Aluminum Tektro Aries 180mm Brakes US Standard 3 0A Smart Quick Charger Shimano 7 Speed Shimano 20 3 0 77 lbs 400 lbs 2 ...

Page 5: ...CD Display Shimano Shifter Throttle Brake Lever LED Rear Light Rear Rack Saddle Frame Battery LED Head Light Front Fork Front Brake Tire Pedal Controller Derailleur Motor Rear Brake 1 3 9 8 10 11 16 17 12 7 20 19 18 13 14 15 2 4 5 6 3 ...

Page 6: ...ly secured to the handlebars Ensure tires are in lated to within the recommended limits displayed on the tire sidewalls Ensure tires have tread and have no BULGES OR EXCESSIVE WEAR Ensure rims run true and have no obvious wobbles or kinks Ensure all wheel spokes are tight and not broken Ensure handlebar and stem are correctly adjusted and tightened and allow proper steering Ensure the handlebar is...

Page 7: ...adjusted and functioning properly Ensure shift and brake levers are attached to the handlebar securely Ensure all brake and shift cables are properly lubricated Ensure the hub motor is spinning smoothly and the motor bearings are in good working order Ensure all power cables running to the hub motor are secured and undamaged Make sure the hub motor axle bolts are secured and all torque arms and to...

Page 8: ...om the brake rotor side of the wheel and then push the quick release skewer through the hub Keep two cone springs pointed towards the wheel hub Tighten the thumb nut until the quick release lever is held in line with the axle and then use your palm of your hand to close the quick release skewer Step 3 Install fenders headlight Attach the front fender and the headlight by the screw Step 4 Use a bik...

Page 9: ... make sure to stay within the marked adjustment range Step 8 Install the taillight Attach the taillight and the rear rack by the screw Step 9 Check if the battery pack is locked into the frame of the KBO Ranger When you want to take off the battery insert the key and turn it to release the battery pack The battery pack can be removed and charged separately NOTICE Ensure all hardware is tightened p...

Page 10: ...heel Rear Wheel Bottom Bracket Parts Pedals Hardware Location Disk Mounting Bolts Disk Caliper Mount Crank Bolts Rear Derailleur Cable Pinch Front Derailleur Clamp Saddle Post Clamp Torque Required Nm 18 20 18 20 18 20 16 25 35 40 35 55 35 Torque Required Nm 6 10 40 6 7 7 8 ...

Page 11: ...Display Features The image shows the various features and information displayed on the display 9 M CONTROL PAD LCD DISPLAY ...

Page 12: ...ax Average 1 1 SPEED INDICATOR Current Max Average 2 ERROR CODE INDICATOR In the Event of a Problem 3 5 LEVELS OF ASSIST 0 No Assist 5 Max Assist 4 WALK MODE On Off 5 BACKLIGHT INDICATOR On Off 6 MULTI FUNCTIONAL DISPLAY AREA DISTANCE INDICATOR Current Trip System Mileage VOLTAGE OUTPUT INDICATOR Real Time 7 2 3 7 6 4 5 LCD DISPLAY ...

Page 13: ...cluding M UP and DOWN The M button is the mode switch button 2 Press and hold the M button on the handlebar controls to turn on the display Now your ebike is ready to ride To turn off press and hold M for 3 seconds 3 Press the M button on the handlebar controls to switch the contents of the multi functional display area 4 Press and hold the UP button on the handlebar controls to turn on off the li...

Page 14: ... know your bike and travel routes Once you become familiar with the range requirements of your travel routes and the capabilities of your KBO Bike you can then adjust your riding characteristics if you desire The following table provides general estimates and outlines various factors effective range and their combined estimated effects on range This table is meant to help owners understand the fac...

Page 15: ...proceed to park the bike in a dry location afterwards to allow all the systems to dry out Much like a regular bike use in wet conditions mandates a more regular maintenance schedule to ensure your bike does not become rusty corroded and to ensure all systems are always working safely Do not park store or transport your KBO Bike on a rack that is not designed for the size and weight of the bike Loc...

Page 16: ...ttery for damage before beginning each charge The light on the charger will turn green when charging is complete and stay red while the battery charges Ensure the light faces upward when charging Charging Time When the input and output plugs of the charger are connected properly and the battery is not fully charged the red charging indicator light should illuminate showing that the battery is char...

Page 17: ...s If exposed to rain dry your bicycle afterwards and apply anti rust treatment to chain and other unpainted steel surfaces 6 Riding on the beach or in coastal areas exposes your bicycle to salt which is very corrosive Wash your bicycle frequently and wipe or spray all unpainted parts with anti rust treatment Damage from corrosion is not covered under warranty so special care should be given to ext...

Page 18: ...dwind braking and or excessive load 4 Battery discharged for long period of time without regular charges aged or damaged 5 Brakes rubbing 1 Charger not well connected 2 Charger damaged 3 Battery damaged 4 Wiring damaged 1 Damaged motor bearings 2 Damaged wheel spokes or rim 3 Damaged motor wiring 1 Charge the battery pack 2 Clean and repair connectors 3 Install battery correctly 4 Turn on bike wit...

Page 19: ...andard bicycle trailers stands or bicycle racks Contact KBO Bike to check if your equipment will work with the bicycle Engaging in extreme riding is extremely dangerous and should be avoided Although many articles advertisements catalogues depict extreme riding this is not recommended nor permitted and you can be seriously injured or killed if you perform extreme riding Bicycles and bicycle parts ...

Page 20: ... lithium ion batteries are warranted to be free from manufacturing defects in materials and or workmanship for a 2 year period from the date of original purchase The battery warranty does not include damage from power surges use of improper charger improper maintenance or other such misuse normal wear or water damage The Following are Also Excluded from the Warranty Liability for material defects ...

Page 21: ...ges for personal injury property damage or economic losses whether based on contract warranty negligence or product liability in connection with their products All claims to this warranty must be made through KBO Bike Proof of purchase may be required with any warranty request Components of the KBO Ranger are subject to higher wear when compared to bicycles without power assistance This is because...

Page 22: ...www kbobike com ...

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