background image

Bicycle Care

To ensure safe riding conditions you must ensure your bike is properly maintained. You should follow these basic guidelines and see your 

…‡”–‹ϐ‹‡†„‹…›…Ž‡‡…Šƒ‹…ƒ–”‡‰—Žƒ”‹–‡”˜ƒŽ•–‘‡•—”‡›‘—”„‹‡‹••ƒˆ‡ˆ‘”—•‡Ǥ

1. Properly maintain batteries by keeping them fully charged when not in use.

ʹǤ‡˜‡”‹‡”•‡–Š‡„‹‡‘”ƒ›…‘’‘‡–•‹™ƒ–‡”ƒ•–Š‡‡Ž‡…–”‹…ƒŽ•›•–‡ƒ›„‡†ƒƒ‰‡†Ǥ

3. Periodically check wiring and connectors to ensure there is no damage and the connectors are secure.
4. To clean, wipe the frame with a damp cloth soaked in a mild non-corrosive detergent mixture. Dry with a cloth.
5. Store under shelter; avoid leaving it in the rain or exposed to corrosive materials. If exposed to rain, dry your bicycle afterwards and apply  
     anti-rust treatment to chain and other unpainted steel surfaces.
6. Riding on the beach or in coastal areas exposes your bicycle to salt which is very corrosive. Wash your bicycle frequently and wipe or spray all  
     unpainted parts with anti-rust treatment. Damage from corrosion is not covered under warranty so special care should be given to extend the  
     life of your bike when used in coastal areas or areas with salty air or water.
7. If the hub and bottom bracket bearings have been submerged in water, they should be taken out and re-greased. This will prevent accelerated  
    bearing deterioration.
8. If the paint has become scratched or chipped in the metal, use touch up paint to prevent rust. Clear nail polish can also be used as a preventa 
    tive measure.
9. Regularly clean and lubricate all moving parts, tighten components and adjust as required.

15

Summary of Contents for BREEZE STEP-THRU

Page 1: ...www kbobike com BREEZE STEP THRU ...

Page 2: ...hecklist 4 Assembly Instructions 6 Recommended Torque Values 8 Display Features 9 Routine Operation 11 ͳʹ Parking Storage and Transport 13 Basic Battery Charging Tips 14 Bicycle Care 15 Basic Troubleshooting 16 Warranty Info 18 Additional Warranty Terms 19 ...

Page 3: ...tention to information marked in this manual beginning with NOTICE Because it is impossible to anticipate every situation or condition which can occur while riding this manual makes no representations about the safe use of bicycles under all conditions There are risks associated with the use of any bicycle which cannot be predicted or avoided and which are the sole responsibility of the rider You ...

Page 4: ...ss Geared Motor LCD Display Shimano 7 Speed ʹͲ Intelligent 5 level Pedal Assist Half Twist Throttle 5 6 Hours 5 1 6 3 Front Fork Bike Frame Brake Charger Freewheel Shifter Tires Product Weight Total Payload Capacity Front Suspension Fork 6061 Aluminum Tektro Aries 180mm Brakes US Standard 3 0A Smart Quick Charger Shimano 7 Speed Shimano ʹ ǤͷǯǯέʹǤͶdz ʹ 300 lbs ʹ ...

Page 5: ...t Structure ᬚ ᬛ Ȁ ᬜ ᬝ ᬞ ᬟ ᬠ ᬡ ᬢ LED Head Light Front Fork Front Brake Tire Pedal Controller Derailleur Motor Rear Brake Battery 1 3 2 4 5 6 11 9 10 7 8 16 17 18 19 15 13 14 12 3 10 14 13 12 11 15 16 17 18 19 ...

Page 6: ...ke control levers are lubricated and tightly secured to the handlebars ȉ ϐ Ǥ Ensure tires have tread and have no BULGES OR EXCESSIVE WEAR Ensure rims run true and have no obvious wobbles or kinks Ensure all wheel spokes are tight and not broken Ensure handlebar and stem are correctly adjusted and tightened and allow proper steering Ensure the handlebar is set correctly in relation to the forks and...

Page 7: ...adjusted and functioning properly Ensure shift and brake levers are attached to the handlebar securely Ensure all brake and shift cables are properly lubricated Ensure the hub motor is spinning smoothly and the motor bearings are in good working order Ensure all power cables running to the hub motor are secured and undamaged Make sure the hub motor axle bolts are secured and all torque arms and to...

Page 8: ...opouts are fully seated on the axle Install the quick skewer starting from the brake rotor side of the wheel and then push the quick release skewer through the hub Keep two cone springs pointed towards the wheel hub Tighten the thumb nut until the quick release lever is held in line with the axle and then use your palm of your hand to close the quick release skewer Step 3 Install fenders headlight...

Page 9: ... allen wrench to loosen the seat adjustment bolt and make sure to stay within the marked adjustment range Step 8 Install the optional rear rack Align the holes in the rear rack with the holes in the frame and tighten them with screws Step 9 Install the taillight Attach the taillight and the rear rack by the screw Step 10 Check if the battery pack is locked into the frame of the KBO Breeze Step Thr...

Page 10: ...heel Rear Wheel Bottom Bracket Parts Pedals Hardware Location Disk Mounting Bolts Disk Caliper Mount Crank Bolts Rear Derailleur Cable Pinch Front Derailleur Clamp Saddle Post Clamp Torque Required Nm ͳͺǦʹͲ ͳͺǦʹͲ ͳͺǦʹͲ ͳ Ǧʹͷ 35 40 35 55 35 Torque Required Nm 6 10 40 6 7 7 8 ...

Page 11: ...Display Features The image shows the various features and information displayed on the display ᬚ ᬞ ᬛ ᬟ ᬜ ᬠ ᬝ 1 2 3 4 5 6 7 Ȁ Up 9 KMI W h VA ...

Page 12: ...troller ʹ Ǥ 2 Unit of Measure Ǥ 3 Speed Indicator Ǧ Ǧ Ǥ 4 Battery Level Indicator Ǥ ϐ remind you when the power is too low 5 Pedal Assist Level ͳȌǤ ǣ ͳǤͷ Ǥ ʹȌǤ ǣ ͲǦͷ Ǥ 6 Riding Information Press M button to display items as follows ͳȌǤ ʹ Ǥ ʹȌǤ ǣ ʹ Ǥ ȌǤ Ǥ ͶȌǤ ǣ Ǥ ͷȌǤ ǣ Ǥ ȌǤ ǣ Ǥ ȌǤ ǣ Ǧ Ǥ ͳͲ ...

Page 13: ...Routine Operation General Settings ͳǤ ʹ Ǥ ʹǤ Ǥ Ǥ Ǥ ǡ Ǥ ǡ Error Code 9 ʹͳ ʹʹ Error Code ʹ ʹͶ ʹͷ ϐ Abnormal Current Throttle Fault ϐ 11 ...

Page 14: ... range requirements of your travel routes and the capabilities of your KBO Bike you can then adjust your riding characteristics if you desire The following table provides general estimates and outlines various factors effective range and their combined estimated effects on range This table is meant to help owners understand the factors that can increase or decrease range but KBO Bike makes no clai...

Page 15: ...allow all the systems to dry out Much like a regular bike use in wet conditions mandates a more regular maintenance schedule to ensure your bike does not become rusty corroded and to ensure all systems are always working safely ᶺ ǡ ǡ Ǥ ᶺ Ǥ recommendations on the proper lock hardware or procedures to secure your bike but we do recommend you take the appropriate precautions to keep your KBO Bike saf...

Page 16: ...arging The time that the battery takes to fully charge the battery is dependent on various factors including distance traveled riding characteristics terrain payload and battery age NOTICE The battery pack can take longer to charge when fully depleted and when the battery is new As your battery ages you might also experience increased charging times but this is only expected after 3 5 years of reg...

Page 17: ...ain and other unpainted steel surfaces 6 Riding on the beach or in coastal areas exposes your bicycle to salt which is very corrosive Wash your bicycle frequently and wipe or spray all unpainted parts with anti rust treatment Damage from corrosion is not covered under warranty so special care should be given to extend the life of your bike when used in coastal areas or areas with salty air or wate...

Page 18: ...ssure ʹǤ Ǥ ǡ ǡ ǡ Ȁ 4 Battery discharged for long period of time without regular charges aged or damaged 5 Brakes rubbing 1 Charger not well connected ʹǤ 3 Battery damaged 4 Wiring damaged 1 Damaged motor bearings ʹǤ 3 Damaged motor wiring 1 Charge the battery pack ʹǤ 3 Install battery correctly 4 Turn on bike with proper sequence 5 Disengage brakes 1 Charge or replace battery ʹǤ 1 Repair and or re...

Page 19: ...g this is not recommended nor permitted and you can be seriously injured or killed if you perform extreme riding ᶺ components or becoming seriously injured or killed ᶺ ϐ ǡ ǡ injury or death ᶺ Ǥ down the power to the electric motor whenever the brakes are engaged Check proper operation of brake switches before riding ᶺ ǡ Ǥ As a parent or guardian you are responsible for the activities and safety of...

Page 20: ...not covered under warranty KBO Bike lithium ion batteries are warranted to be free from manufacturing defects in materials Ȁ ʹǦ Ǥ ǡ use of improper charger improper maintenance or other such misuse normal wear or water damage The Following are Also Excluded from the Warranty Liability for material defects does not cover normal wear which occurs from the manufacturers intended use of the product Co...

Page 21: ...ion with their products All claims to this warranty must be made through KBO Bike Proof of purchase may be required with any warranty request Components of the KBO Breeze Step Thru are subject to higher wear when compared to bicycles without power assistance This is because the KBO Breeze Step Thru can travel at higher average speeds than regular cycles and has a greater weight Higher wear is not ...

Page 22: ...www kbobike com ...

Reviews: