KBL 4800 alpha Operating Instructions Manual Download

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O p e r a t i n g I n s t r u c t i o n s

KBL 4800 alpha

KBL 4800 - 40p2/3a - 1616 ep u_us

KBL 4800 alpha

2 x extraSunlight 1857 R 80W

22 x pureSunlight 1825 R 160W

16 x pureSunlight 1900 R 180W

3 x megaLine HP500

8600W / *10000W

3 x 220V / ~ / 60Hz

Fluorescent-Tubes Bed:

Fluorescent-Tubes Top:

Rated capacity:

3 x evo 19176

Mains Voltage:

Serial number:

H.P.-Tubes facial:

KBL00644491

* with air-con. unit

Type :

(4230304000)

(3230074881)

(3230075125)

No.: 0100005003

(3230075155)

Filter Pane:

CONNECT ONLY TO A CIRCUIT PROTECTED

BY A CLASS A GROUND

FAULT CIRCUIT INTERRUPTER. (CANADA ONLY)

ATTENTION!

BRANCHER SEULEMENT À UNE

DÉRIVATION PROTÉGÉE PAR

UN DISJONCTEUR DIFFÉRENTIEL

DE CLASSE A. (QUE POUR LE CANADA)

CAUTION!

(3020019176)

WARNING!

GROUNDING CIRCUIT CONTINUITY IS

VITAL FOR SAFE OPERATION OF EQUIPMENT.

NEVER OPERATE EQUIPMENT WITH GROUNDING

CONDUCTOR DISCONNECTED.

03/2020

AVERTISSEMENT!

Use in dry locations only

Conforms to ANSI/UL Std. 482 and

Cert. to CAN/CSA Std. C22.2 No. 224-M89

POUR UN FONCTIONNEMENT SÙR,

NE JAMAIS UTILISER CET APPAREIL

QUAND LE CONDUCTEUR DE MISE À

LA MASSE EST DÉCONNECTÉ.

Manufactured:

3090568

IP20

(01)04260489020012(11)200306(21)KBL00644491

KBL GmbH

Ringstrasse 24-26

56307 Dernbach

Germany

Manufactured by:

Laundries unlimited of Indiana, Inc.

dba Tanning Supplies unlimited

1504 Sadlier Circle South Drive

Indianapolis, IN 46239, U.S.A.

Distributed by:

1. Labels attached to the tanning device

EXAMPLES

Summary of Contents for 4800 alpha

Page 1: ...OPERATING INSTRUCTIONS TANNING DEVICE ...

Page 2: ......

Page 3: ...he devices are in accordance with the legal prescriptions of the respective country of destination Export to the European Union of the KBL products listed in this guide or operation of the systems in these countries are not permitted KBL does not accept any manufacturers liability in case this direction is not adhered to It is expressly pointed out that any violation of the export operation prohib...

Page 4: ...s 20 5 7 Bluetooth connection 21 5 8 Wireless charging n a 5 9 Connecting the channel selection 22 5 10 Connecting the external timer 22 5 11 aquaCool and Aroma connections 23 5 12 aquaCool box connections n a 5 13 Connections aquaCool box tower n a 6 Start up 24 6 1 Operating modes 24 7 Tanning instructions 25 7 1 Instructions for the user 25 7 2 Exposure schedule 27 8 Tanning mode 28 8 1 Pre sel...

Page 5: ...NT À UNE DÉRIVATION PROTÉGÉE PAR UN DISJONCTEUR DIFFÉRENTIEL DE CLASSE A QUE POUR LE CANADA CAUTION 3020019176 WARNING GROUNDING CIRCUIT CONTINUITY IS VITAL FOR SAFE OPERATION OF EQUIPMENT NEVER OPERATE EQUIPMENT WITH GROUNDING CONDUCTOR DISCONNECTED 03 2020 AVERTISSEMENT Use in dry locations only Conforms to ANSI UL Std 482 and Cert to CAN CSA Std C22 2 No 224 M89 POUR UN FONCTIONNEMENT SÙR NE JA...

Page 6: ...This symbol indicates that due to fall ing loads hazards exist to the human health This symbol indicates the danger of pinching When closing and opening panels and covers you can pinch your hands This symbol indicates the danger of burns from hot lamps and housing parts If the tanning device was operated before being switched off and opened lamps and housing parts may be hot This symbol indicates ...

Page 7: ...is mounted on a pallet Insert the forks carefully into the openings of the pallet Lift the load by a few centimeters Transport the load carefully to the place of installation OTHER MODES OF TRANSPORT If a forklift truck cannot be used for transport the tanning device must be partially disassembled and the parts must be transported individually to the place of installation e g using a dolly Dependi...

Page 8: ...te download the USB Connect software offered by KBL For detailed information press the help button in the main menu 2 9 Setup location OPERATION IN MOBILE FACILITIES CAUTION Crushing hazard caused by sudden movements The tanning device is unsuitable for oper ation in mobile facilities buses trains ships The tanning device must be adapted in order to ensure trouble free opera tion when used in mobi...

Page 9: ...ng to the EMC information specified in this manual chapter 4 1 DIFFERENCE IN TEMPERATURE Risk of damage by switching on the power supply voltage When there are great differences in tempera ture between the transportation route and the installation site the tanning device shall not be put into operation immediately after being set up Before connecting the tanning device to the power supply wait at ...

Page 10: ...uctions This includes Operating instructions Safety instructions Information regarding intended use and foresee able misuse Cleaning disinfection and maintenance instruc tions The instructions and additional information from the manufacturer must be available to the staff at their workplace Regularly test your staff s safety consciousness and awareness of the risks taking into account the operatin...

Page 11: ...AGE com plexion Burns moderately and tans about average SKIN TYPE IV This individual burns minimally tans easily and above average with each exposure SKIN TYPE V This individual rarely burns tans eas ily and substantially FURTHER INSTRUCTIONS WARNING No modification of this equipment is allowed Follow all instructions given in this manual In addi tion to that observe all applicable statutory provi...

Page 12: ...s by persons who had several severe sunburns as children by persons who are being treated by a physician for conditions associated with photosensitivity by persons who are prone to freckles by persons with atypical discolored skin areas or and with more than five atypical moles with a diameter of 5 millimeters or more and persons with more than 16 moles with a diameter greater than or equal to 2 m...

Page 13: ...tection Never use eye protection lenses that are broken cracked bleached out or otherwise damaged For cleaning the protective eyewear refer to chapter Instructions on cleaning disinfection and care 3 10 Freeing a trapped person PROPER FUNCTION OF CANOPY DRIVE Regardless of the operating state stand by or in operation of the tanning device the canopy can be opened lifted manually from the inside or...

Page 14: ...mercury toxicity Risk of mercury toxicity after a lamp breakage Please comply with the following instructions you must immediately disconnect the tanning device from the mains power have children immediately leave the room you must ventilate the room for at least 15 minutes put on disposable gloves open the window first then collect the glass shards and escaped mer cury and put it into a sealable ...

Page 15: ...1 1 2 2014 and EN 60601 1 2 2015 If at any point you determine that the ESSENTAIL PERFORMANCE of the tanning device has been impaired due to electro magnetic interference or other causes then terminate installation operation and consult the factory before continuing Table 1 Guidance and Manufacturer s Declaration Electromagnetic Emission The tanning device is intended for use in the electromagneti...

Page 16: ... or hospital environment Surge voltages surges according to IEC 61000 4 5 1 kV differential mode voltage 2 kV common mode voltage 1 kV differential mode voltage 2 kV common mode voltage Mains power quality should be that of a typi cal industrial or hospital environment Voltage dips short interruptions and voltage variations on pow er supply input lines according to IEC 61000 4 11 Dips 0 for 1 cycl...

Page 17: ... 2 0 GHz 10 V m 2 0 GHz to 2 7 GHz Field strengths from fixed RF transmitters as determined by an electromagnetic site survey a shall be lower than the compliance level in all frequency ranges Interference may occur in the vicin ity of equipment marked with the following symbol a Field strengths from fixed transmitters such as base stations for radio telephones and land mobile radios amateur radio...

Page 18: ... model also with optionally available components 1 Canopy 2 Locking bar with the locks for the canopy pane 3 Interior control panel 4 Facial tanner 5 Audio console with sound system optional equipment 6 Bed faceplate 7 Opening mechanism of the bed part 8 Bed pane 9 aquaCool nozzles optional equipment 10 Canopy pane 11 Air nozzles 12 Decorative lighting KBL 4800 alpha O p e r a t i n g I n s t r u ...

Page 19: ...l installation must be equipped with a freely accessible all pole disconnecting device in accordance with the overvoltage category III Master switch with clearly marked on off settings e g O and I or additional indicator light The master switch shall be fitted externally on the side of the tanning booth so the operator can access it at any time even when the tanning device is in opera tion This me...

Page 20: ...menu 5 6 Operation using different audio sources The audio source can be changed via the interior control panel The tanning device can be operated using the following audio sources INTERNAL MP3 PLAYER When using the internal MP3 player you can either play the music tracks that are originally supplied on the SD card or you can record your own tracks to the SD card EXTERNAL AUDIO SOURCES LINE IN As ...

Page 21: ...s for a code KBL Sound 01 KBL Sound 01 A two time beep indicates that your player is con nected to the tanning device KBL Sound 01 KBL Sound 01 Set your player to a medium volume level and start the music Adjust the volume level on your player During the tanning session the volume control has to be done at the tanning device DISCONNECT EXTERNAL PLAYER An existing connection is disconnected automat...

Page 22: ... 0 BCD 1 1 0 0 2 1 0 3 0 1 4 1 1 5 10 Connecting the external timer Pass both the connector cable of the T Max timer and the leads of the tanning device from the main port through the cable entry in the rear wall to the T Max Box T MAX CABLE ENTRY AT THE MAIN PLUG EXTERNAL CONNECTOR CABLE POSITION T MAX BOX Cable entry for external connector cable T MAX BOX Remove the cover from the T Max Box Inse...

Page 23: ...connections AQUACOOL The aquaCool box is equipped with a liquid level sensor as well as with a connection to the aquaCool canister Furthermore the box houses the compressor ensuring the compressed air supply and the Aroma box with its related connections 1 Connector liquid level monitoring 2 Connection to aquaCool canister 3 Compressor with compressed air connection 4 Aroma box AROMA The Aroma box...

Page 24: ...r easy access at any time 6 1 Operating modes STANDBY MODE The tanning device is in an idle state i e it is connected to the mains but is currently not being used The tubes and the tanning lamps are switched off From the standby mode you can change over to the tanning mode or to the service mode TANNING MODE The tubes and the tanning lamps are switched on and a tanning session is in progress While...

Page 25: ...tivity of the skin After excessive exposure to radiation the skin may exhibit sunburn Excessively repeated exposure to UV radiation of sunlight or UV appliances can result in premature ageing of the skin and in a higher risk of skin cancer Do not expose yourself to UV radiation if you take medicine that increase the sensitivity to ultraviolet radiation e g antibiotics sulfonamides psychi atric dru...

Page 26: ... If in doubt seek for medical advice FOR EACH TANNING SESSION Remove cosmetics before the session and do not use any sunscreen Allow for at least 24 hours to pass between sessions After a tanning session in a studio do not take another sunbath out of doors on the same day Always wear the supplied protective goggles WARNING Excessive dose of UV radiation The unprotected eye can suffer from surface ...

Page 27: ...g tan ning device KBL 4800 ALPHA ELECTRONIC POWER P2 KBL 4800 40p2 3a 1616 ep u_us 4800 alpha Week 1 1st 3rd Sessions Week 2 4th 6th Sessions Week 3 7th 10th Sessions Week 4 11th 15th Sessions Subsequent Sessions SKIN TYPE I NOT ADVISED II 2 4 6 9 12 III 2 4 6 10 12 IV 2 5 7 11 12 V 2 5 7 12 12 Maximum exposure is 12 minutes The exposure times stated in this expo sure schedule must be entered at t...

Page 28: ... It is particularly easy for you to access the basic functions Buttons with recesses that can easily be sensed allow for easy operation of the system even with your eyes closed NOTES 20 seconds after your last input the interior control panel changes over to the indication of the tanning time An information line at the bottom edge of the interior control panel shows the current music track START B...

Page 29: ...ke the place of the miss ing basic function Variable section of the interior control panel Basic functions section Prerequisite The functions must be available and activated in the service menu Selectable function symbols for a fully equipped tanning device MP3 int Studio MP3 ext aquaCool Aroma megaVoice Air con During the tanning session you need quick access to basic functions such as volume con...

Page 30: ...g system will be switched on automatically after a delay i e after the blocking time has elapsed If the condensate canister is full the following symbol flashes on the interior control panel See also the chapter Maintenance Air conditioning system 8 4 Basic functions Body fan The body fan is automati cally controlled by ACS As soon as you press one of the fan buttons the auto matic mode is interru...

Page 31: ...P3 external control element to access a smartphone via Bluetooth If MP3 external active you can switch between the individual tracks using the plus and minus buttons The tracks can also be selected using the corresponding controls on the smartphone Channel Channel MODEL ACTIVATING AUDIO FUNCTIONS S E L E C T ACTIVATE AUDIO FUNCTIONS There is a maximum of three audio sources available at the user s...

Page 32: ...stand for numbers that in standby mode provide access to standby and service functions Simply enter the corresponding sequence of numbers on the interior control panel 1 2 3 4 5 0 9 8 7 6 SWITCHING THE DECORATIVE LIGHTING ON AND OFF 5 0 5 NOTE The connection times of the decorative lighting can be set in the service menu individually for each day of the week There are two independent connection pe...

Page 33: ...NG Injuries and damage caused by improper or insufficient maintenance Maintenance and care play a major role for the tanning devices performance and appear ance over its useful life Diligent compliance at the specified intervals is absolutely neces sary to ensure the proper operation of your tanning device Improper maintenance can cause the tanning device to be damaged or to become unusable Always...

Page 34: ...d breakers used for deenergizing against being switched on again Unscrew circuit breakers Where circuit breakers cannot be unscrewed a strip of adhesive tape can be applied over the actuation lever with the wording DANGER DO NOT SWITCH A sign with the text WORK IN PROGRESS Place Sign may only be removed by must always and immediately be securely mounted It is essential that you the owner and or th...

Page 35: ...e remove remain ing cleaner disinfectant from the surfaces of the tanning device Use a single pass paper towel If the device is determined not to be visu ally clean at the end of the cleaning step the relevant previous cleaning steps must be repeated so that a visibly soiled device is not used again Removal of residual soil ensures the effectiveness of the disinfec tion process and reduces the ris...

Page 36: ...ctant which is used Follow the direc tions for use of the cleaner disinfectant After this speci fied application time remove remaining cleaner disinfec tant from the surfaces of the tanning device After each tanning session Control panel Canopy pane Directly on the surface Protective goggle and neck pillow Air Filter inserts Remove the inserts and rinse out under running water 100 operating hours ...

Page 37: ... as necessary X Replace Component After approx 500 operating hours After approx 3000 operating hours Activity Facial tanners X Replace Air hoses X Inspect and replace as necessary Air conditioning unit X Clean the heat exchangers and check the condensate pump Additional or recurring inspections Every 6 months cleaning service Make sure that the inside and outside of the tanning device is cleaned a...

Page 38: ...nance and care actions At the beginning of each chapter the required tools and aids are depicted unless the corresponding process can be carried out by one individual person without any further auxiliary equipment The assembly is basically carried out in reverse order of the disassembly Exceptions are especially pointed out If you open the bed part or one of the acrylic panes you must after clos i...

Page 39: ...s The panes are cleaned from the inside whenever necessary When cleaning the inside it is recommended to clean also the tubes TILTING UP THE BED PANE Hold the bed pane in the middle of the front edge and lift it Support the bed pane with the two lateral positioners TILTING UP THE INTERMEDIATE PANE Only for tanning devices with air conditioning Lift the intermediate pane on one side in order to aff...

Page 40: ...he pane down REMOVING THE CANOPY PANE 4 PH2 It is not usually necessary to remove the canopy pane for maintenance and cleaning operations Should you prefer to work with the canopy pane removed though please proceed as follows PH2 Tilt the canopy pane down Remove the strain relief of the interior control panel cable Phillips screw M4 Detach the interior control panel cable ...

Page 41: ... the profil guide is correctly positioned 10 6 Filter panes 4 DANGER Excessive UV radiation Operating the tanning device with defective filter panes can result in serious injury to skin and eyes Never operate the tanning device if the filter pane is not present or defective Carry out regular visual inspections Replace filter panes only with ones of the same type Have the filter panes installed onl...

Page 42: ...NCTION The facial tanners are equipped with an additional safety function There is a protective pane switch behind each filter pane This switch turns off the tanner if the filter pane is missing or broken TESTING THE PROTECTIVE PANE SWITCHES DANGER Excessive UV radiation Operating the tanning device with defective filter panes can result in serious injury to skin and eyes Test the protective pane ...

Page 43: ...UV lamps are exceeded or incompatible UV lamps are installed As a result sunburn and other skin damage may occur Always comply with the specified maintenance intervals see chapter maintenance intervals maintenance plan Follow the cleaning disinfection instructions REMOVING TUBE 900 ⓐ ⓑ TUBE REPLACEMENT IN THE BED PART Open the bed pane If the tanning device is equipped with an air conditioning uni...

Page 44: ...lamp When installed the little glass pin in the mid dle of the light bulb must point towards the reflector Never touch the lamp or the reflector with your bare hands If necessary remove grease and dirt with an alcohol containing agent Attention The high pressure lamps must only be installed and removed by qualified trained and authorized service technicians Tilt the canopy pane down Remove the fil...

Page 45: ...bes installed Additionally a fluorescent tube is affixed in the front side of the bed A B C A Fluorescent tube in the tanning room B Fluorescent tubes in the canopy eyes lighting C Fluorescent tube in the bed If a defect please change the decorative fuorescent tubes according to the following instructions A FLUORESCENT TUBE IN THE TANNING ROOM 4 PH2 Tilt the canopy pane down Unscrew the first and ...

Page 46: ... panel first the logo must be removed Unscrew the manufacturer s logo With the help of a second person carefully lift the canopy cover at the fornt angles Secure the canopy cover with the integrated spacer Replace tubes and starters C FLUORESCENT TUBE IN THE BED PH2 Open the bed pane Remove two phillips screws on the outer tube mounting strip Pull tube mounting strip out of the front panel Replace...

Page 47: ...anopy There are four filter cartridges each in the canopy and in the bed part NOTE Take the opportunity and check and clean the heat exchangers of the air conditioning unit See also the chapter Maintenance Ventilation and air conditioning Soiled heat exchangers substantially reduce the performance of the air conditioner FILTER CARTRIDGES IN THE BED PART Open the bed part Open the lock of the filte...

Page 48: ...ATION SYSTEM Check all hose connections Remove any kinks in the air hoses Replace defective hoses immediately The exhaust air hose must not exceed a maximum length of 6 m if there is no auxiliary fan installed CHECKING THE CONDENSATE PUMP The condensate pump pumps away the condensation water at timer controlled intervals Check the function of this pump with each tube replacement Fill some water in...

Page 49: ...VING THE SD CARD The SD card slot which contains the storage medium with the MP3 data from the internal MP3 player is located at the control box in the bed part of the tan ning device Please refer to the chapter Technical data for information regarding supported card sizes as well as file system and MP3 formats The SD card must not be formatted the Voice folder and its contents must not be changed...

Page 50: ...pen the bed part Unscrew the lid Keep the hose end including the lid in a clean plastic bag while replacing the canister Replace the canister Start aquaCool initialization service menu REPLACING THE AROMA TIN When the Aroma tin is empty a corresponding message is displayed Open the bed part Unlock the retaining bracket Replace the tin Reset the Aroma counter in the service menu to 0 Reset Then the...

Page 51: ...shoulder tanner triggers Check the ventilation system of the shoulder tanner Let the tanning device cool down If the fault cannot be eliminated in this way contact your Customer Service 12 KBL7 Hardware error Input Controller Mainboard defective Contact your Customer Service 13 Maximum write cycle flash memory reached Maximum write cycle flash memory reached Contact your Customer Service 14 Error ...

Page 52: ...te canister of air conditioning unit full Empty the condensate canister of the air conditioning unit acknowledge the message by pressing START 210 Low battery charge please renew Button cell CR 2032 of the control board discharged Replace the button cell CR 2032 211 Connection preselect display faulty Communication between control and preSelection control panel has been interrupted Check replace t...

Page 53: ...tanning devices with Class A ground fault circuit interrupter GFCI MP3 Player Supports SD cards up to 1 2 GB SD 4 16 GB SDHC Supported file system SD card FAT16 FAT32 Supported MP3 files constant and variable bit rate 96 320 Kbit s Central exhaust air Fan blower Exhaust air socket Ø 11 81 Height to top 61 54 with and without hot air recirculation Minimum exhaust air flow rate 2250 m3 h 594400 gal ...

Page 54: ...12 1 Dimensions and distances DIMENSIONS 53 94 74 02 61 54 91 74 86 62 56 70 67 33 DISTANCES 4 0 4 O p e r a t i n g I n s t r u c t i o n s KBL 4800 alpha 54 ...

Page 55: ...LUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 7 LIMITATION OF LIABILITY THE COMPANY OR DISTRIBUTOR SHALL NOT BE LIABLE WHETHER IN CONTRACT OR TORT FOR ANY LOSS OR DAMAGE INCLUDING BUT NOT LIMITED TO SPECIAL INDIRECT CONSEQUENTIAL PROPERTY ECONOMIC OR PERSONAL DAMAGES OF THE END USER OR THIRD PARTIES EVEN IF ADVISED OF THE POSSIBILITIES OF SUC...

Page 56: ...________________________________ Model o Electronic Power Serial Design Chassis color aquaCool o Yes o No Aroma o Yes o No airCon Preparation o Yes o No Exhaust air system o Without o Exhaust air duct o Exhaust air duct hose 300mm white length 3m 2 hose clamps Mains voltage o 3 phase Date of Install Installer Name and Address Voltages L1 L2 ______ L2 L3 _____ L3 L1 _____ Remarks Office Use Only Da...

Page 57: ...Remarks O p e r a t i n g I n s t r u c t i o n s KBL 4800 alpha 57 ...

Page 58: ...Remarks O p e r a t i n g I n s t r u c t i o n s KBL 4800 alpha 58 ...

Page 59: ......

Page 60: ...Ringstraße 24 26 56307 Dernbach Germany fon 49 0 26 89 94 26 0 fax 49 0 26 89 94 26 66 ...

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