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KB Electronics KBDA-24D Installation And Operation Manual Download Page 15

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Models KBDA-27D, 29, 45, 48 contain two mounting holes for standard 1/2” liquidtight fittings and one mounting hole for

standard 3/4” liquidtight fitting. The recommended mounting screw size is 1/4” (M6).

*Tighten the four enclosure cover screws, in the sequence shown, to 12 in-lbs (14 kg-cm).

FIGURE 7 – MODELS KBDA-27D, 29, 45, 48 MECHANICAL SPECIFICATIONS (Inches/mm)

Summary of Contents for KBDA-24D

Page 1: ...K 4S E R I E S K B D A ...

Page 2: ...ection 45 14 Analog Input 1 Electrical Ratings 50 15 Analog Input 2 Electrical Ratings 50 16 Analog Outputs 1 and 2 Electrical Ratings 51 17 Multi Function Open Collector Outputs Electrical Ratings 54 Figure Page 1 Quick Start Connection Diagram 4 2 Keypad Layout with Main Speed Potentiometer 10 3 Model KBDA 24D Drive Layout 11 4 Model KBDA 27D Drive Layout 12 5 Models KBDA 29 45 48 Drive Layout 1...

Page 3: ...Analog Outputs 1 and 2 Connections and Function Settings 51 37 Bidirectional Motor Operation Main Speed Potentiometer Connection and Function Setting 52 38 Multi Function Output Relay Contacts Connections and Function Settings 53 39 Multi Function Open Collector Connections and Function Settings 54 Items Included In this Package KBDA Adjustable Frequency Drive KBDA Series Installation and Operatio...

Page 4: ... 60 Hz single phase AC line input the maximum rating of the drive is 6 7 Amps 2 HP 1 5 kW Be sure to reprogram Motor Current Function No 0 01 to the actual motor nameplate current rating not to exceed 6 7 Amps FIGURE 1 QUICK START CONNECTION DIAGRAM1 1 QUICK START INSTRUCTIONS Important You must read these simplified instructions before proceeding These instructions are to be used as a reference o...

Page 5: ...maximum with 3 phase AC line input Terminals L1 L2 L3 See Figure 11 on page 19 Models KBDA 45 48 Terminals L1 L2 L3 Designed for 3 phase AC line input only Rated for 400 460 Volt AC line input only See Figure 11 on page 19 1 2 AC LINE FUSING It is recommended that a fuse s or circuit breaker be installed in the AC line Fuse each conductor that is not at ground potential For the recommended fuse si...

Page 6: ...ics metals carbon silicon etc which may be a potential hazard Proper shielding grounding and fil tering of this product can reduce the emission of radio frequency interference RFI which may adversely affect sensitive electronic equipment It is the responsibility of the equipment manufactur er and individual installer to supply this safety Warning to the ultimate end user of this product sW 1 2006 ...

Page 7: ...ry devices open collector outputs and output relay contacts See Appendix A on pages 42 54 See Function Groups 7 9 on pages 36 38 Main Features Adjustable RMS Current Limit and I2t Motor Overload Protection Flux Vector Compensation with Static Auto Tune and Boost provides high torque and excellent load regulation over a wide speed range Power Start delivers over 200 motor torque to ensure startup o...

Page 8: ...ith Static Auto Tune and Boost Provides excellent load regulation and dynamic response over a wide speed range Speed Range 60 1 3 3 PROTECTION FEATURES Motor Overload I2t with RMS Current Limit Provides motor overload protection which prevents motor burnout and eliminates nuisance trips Electronic Inrush Current Limit EICL Eliminates harmful inrush AC line current during startup Short Circuit Shut...

Page 9: ...Modbus2 protocol 9517 9517 9517 9517 9517 Liquidtight Fittings Provide a liquidtight seal for wiring the drive Kit includes three 1 2 and one 3 4 liquidtight fittings 9526 9526 9526 9526 9526 TABLE 1 OPTIONAL ACCESSORIES TABLE 2 GENERAL PERFORMANCE SPECIFICATIONS Notes 1 Complies with CE Council Directive 89 336 EEC Industrial Standard 2 Other protocols available contact our Sales Department Notes...

Page 10: ...ency will be shown When more than one display function is enabled the PROGRAM DISPLAY Key is used to toggle between displays as shown in Figure 22 on page 29 5 To change the Keypad for Potentiometer Operation set Function No 2 00 to 0001 TABLE 3 ELECTRICAL RATINGS Model Part No Gray White1 AC Line Input Fuse or Circuit Breaker Rating Amps AC Output Net Wt Volts AC2 50 60 Hz Phase φ Maximum Current...

Page 11: ...TB1 W U V L2 L1 L1A L2B L2A L1B TB2 NO COM NC CON1 MOTOR AC LINE 115V J1 230V 11 FIGURE 3 MODEL KBDA 24D DRIVE LAYOUT ...

Page 12: ...12 J1 115V 230V MOTOR W L2 L3 U V TB1 AC LINE TB2 NO COM NC CON1 L2A L1A L2B L1B FIGURE 4 MODEL KBDA 27D DRIVE LAYOUT ...

Page 13: ...AC LINE L2A L3A L1A L3B L2B L1B L1 W L2 L3 U V TB1 MOTOR TB2 NC COM NO CON1 13 FIGURE 5 MODELS KBDA 29 45 48 DRIVE LAYOUT ...

Page 14: ...3 0 275 64 4 3 2 4 4 1 1 Model KBDA 24D contains mounting holes for standard 1 2 liquidtight fittings The recommended mounting screw size is 1 4 M6 Tighten the four enclosure cover screws in the sequence shown to 12 in lbs 14 kg cm FIGURE 6 MODEL KBDA 24D MECHANICAL SPECIFICATIONS Inches mm ...

Page 15: ... 29 45 48 contain two mounting holes for standard 1 2 liquidtight fittings and one mounting hole for standard 3 4 liquidtight fitting The recommended mounting screw size is 1 4 M6 Tighten the four enclosure cover screws in the sequence shown to 12 in lbs 14 kg cm FIGURE 7 MODELS KBDA 27D 29 45 48 MECHANICAL SPECIFICATIONS Inches mm ...

Page 16: ...external fan cooling is provided open ventilated motors can also achieve an extended speed range at full rated torque A box fan or blower with a minimum of 100 CFM per HP is recommend ed Mount the fan or blower so the motor is surrounded by the airflow See Figure 9 4 2 ELECTRONIC MOTOR OVERLOAD PROTECTION The drive contains Modified I2t Overload Protection Part of this function consists of a Curre...

Page 17: ...e conduit Use shielded cables on all signal wires over 12 30 cm The shield should be earth grounded on the drive side only Connect the drive in accordance with the national Electrical Code requirements and other local codes that may apply Be sure to properly fuse each AC line conductor that is not at ground potential Do not fuse neutral or grounded conductors A separate AC line switch or contactor...

Page 18: ...115 Volt AC line input Model KBDA 27D Terminals L1 L2 Designed for single phase AC line input only Rated for 208 230 Volt AC line input with Jumper J1 set to the 230V position factory setting and rated for 115 Volt AC line input with Jumper J1 set to the 115V position Rated for 11 2 HP maximum with 115 Volt AC line input and 2 HP maximum with 208 230 Volt AC line input See Figure 10 Note 230 Volts...

Page 19: ...change state the Normally Open N O contact will close and the Normally Closed N C contact will open See Table 5 19 Normally Closed Relay Common Normally Open Output Contacts KBDA 27D 29 45 48 NC NO TB2 COM Normally Closed Relay Common Normally Open Output Contacts KBDA 24D NC NO TB2 COM Ground 3 Phase 50 60 Hz Motor Earth AC Line Input V U L3 L2 W L1 208 230 400 460 Volt TB1 MOTOR AC LINE Ground S...

Page 20: ...n No 5 00 set to 0001 and a fault occurs while the drive is in the Run Mode the relay contacts will change state The Normally Open N O contact closed in the Run Mode will open and the Normally Closed N C contact open in the Run Mode will close See Table 5 on page 19 The Multi Function Output Relay can also be programmed for the following functions as shown in the Programmable Function Summary List...

Page 21: ... set frequency is 05 00 Hz 9 2 KEYPAD DESCRIPTION The Keypad has eight 8 keys which are used to program drive func tions as described in Table 6 on page 22 The eight 8 LEDs provide indication of the drive s 21 8 2 The hi pot tester must have an automatic ramp up to the test voltage and an automatic ramp down to zero voltage Note If the hi pot tester does not have automatic ramping then the hi pot ...

Page 22: ...etting Factory programmed to function as a Jog Key When the key is pressed it toggles between Run Mode and Jog Mode the JOG REM LED will illuminate and the display will show the Jog Frequency Setting see Function No 3 13 If the key is reprogrammed for Local Remote Operation see Function No 2 02 the key is used to toggle between Local Keypad or Remote Signal Operation the LCL REM LED will illuminat...

Page 23: ...ss Program Key POWER ON Digit Flashes Rated Motor Frequency Code No Press Display Key to Set Frequency Display to Return End Momentarily Displays which Confirms Programming Digit Flashes 50 Hz Rated Motor Frequency Code Press Enter Key to Save New Code Press Read Key to Read Code Code 60 Hz Rated Motor Frequency Digit Flashes to Increase Digit Press Up Key 1 Time ...

Page 24: ...meplate Current Code No to Return to Set Frequency Display Press Display Key Digit Flashes Motor Nameplate Current Press Shift Key 1 Time to Move Digit Motor Nameplate Current Digit Flashes to Move Digit Press Shift Key 2 Times to Increase Digit Press Up Key 1 Time Code No Digit Flashes Code No Motor Nameplate Current Motor Nameplate Current Press Read Key to Read Digit Flashes Digit Flashes Motor...

Page 25: ...it Flashes Set Frequency Flashes Press Up Key 1 Time FWD STOP Hz LEDs On POWER ON to Increase Digit Digit Flashes Digit Flashes Press Up Key 4 Times to Increase Digit Digit Flashes Press Shift Key 1 Time to Move Digit Press Up Key 2 Times to Increase Digit Digit Flashes Digit Flashes Press Shift Key 1 Time to Move Digit is Displayed and Flashes New Set Frequency to Save New Press Enter Key with Ne...

Page 26: ...el Time Digit Flashes to Move Digit Press Shift Key 1 Time Digit Flashes Accel Time Code to Read Press Read Key Accel Time Digit Flashes Accel Time Press Shift Key 1 Time to Move Digit Digit Flashes Accel Time Press Down Key 1 Time to Decrease Digit to Move Digit Press Shift Key 1 Time Digit Flashes Accel Time Digit Flashes Accel Time Press Up Key 2 Times to Increase Digit Accel Time Digit Flashes...

Page 27: ...ange Display Press Display Key 0150 RPM 5 Hz FWD STOP LEDs On Set Motor RPM Flashes to Save New Press Enter Key which Confirms Programming End Momentarily Displays Code Setting Function No Display Mode Digit Flashes Press Up Key 4 Times Display Mode Function No to Read Press Read Key to Increase Digit Digit Flashes Display Mode Setting Frequency Display Mode Digit Flashes Code Setting Press Up Key...

Page 28: ...e Whole Numbers Code3 Digit Flashes Custom Units Display One Decimal Place Code Digit Flashes Custom Units Display Function No Custom Units Display Digit Flashes FWD STOP LEDs On to Save New Code Press Enter Key which Confirms Programming End Momentarily Displays to Change Display Press Display Key Custom Units Value Flashes4 001 0 5 Hz Display Mode Code No Digit Flashes Press Enter Key to Save Ne...

Page 29: ...s On Set Frequency Flashes POWER ON Press Run Key Set Frequency STOP LED Off to Run Drive Motor Current Motor Voltage PGM LED Off to Change Display Press Display Key Press Display Key Group No to Change Display Digit Flashes PGM LED On to Change Display Press Display Key Bus Voltage to Change Display Press Display Key to Change Display Press Display Key ...

Page 30: ...cation with the IODA Display Description Parameter Changed Momentarily flashes Indicates that a parameter has been suc cessfully changed Motor Current Display When the display is set to show Motor Current the format will be XX XA Function No 4 04 set to 0001 Bus Voltage Display When the display is set to show Bus Voltage the format will be XXXU Function No 4 06 set to 0001 Low Voltage Recovery Ind...

Page 31: ...p No Code digits on the right side of the decimal point The digits can be changed using the Up and Down Keys The Left Shift Key is used to move the changeable digit When the READ Key is pressed either a Code or Value will be displayed Codes have specific descrip tions Values have numeric ranges Application Note The programming of the drive can be performed without a motor connected On drives with ...

Page 32: ...otor Nameplate Voltage Drive Output 5 0 100 0 100 6 FUNCTION GROUP 0 MOTOR AND DRIVE PARAMETERS Notes 1 Factory Setting is the drive rated output current See Table 3 on page 10 This function is used to enter the Motor Nameplate Rated Current which allows proper operation of the I2t Motor Overload Protection 2 GFCI operation overrides the Switching Frequency set by Function No 3 15 3 When the drive...

Page 33: ...unction No 1 06 0002 Auto Start After Undervoltage Fault Clears 0003 Auto Start All Faults Except Short Circuit Fault 3 0004 Auto Start All Faults Except I2t I t and Short Circuit Faults 0000 1 06 Ride Through Time Seconds 0 0 2 0 0 5 1 07 Number of Restart Attempts 0 10 3 1 08 Auto Start Delay Time Seconds 0 240 0 1 09 Stop Mode 0000 Regenerate to Stop 0001 Coast to Stop 0002 Regeneration with In...

Page 34: ...uency Limit factory setting will automati cally reset to 50 Hz 2 Time set for Function Nos 3 03 and 3 04 must be equal to or greater than the time set for Function Nos 3 05 and 3 06 respectively Functions which can only be changed while the drive is in the Stop Mode Function No Description Code Factory Setting 2 00 Frequency Control 0000 Keypad 0001 Built In Potentiometer 0002 Analog Signal 1 1 00...

Page 35: ... the display will show XXXU Function No Description Range Code Factory Setting 5 00 Relay Operation Mode 0000 Run 0001 Fault 1 0002 Target Frequency Function No 5 01 Function No 5 02 0003 Frequency Threshold Level Function No 5 01 Function No 5 02 2 0004 Frequency Threshold Level Function No 5 01 Function No 5 02 3 0005 I2t or I t Fault 0006 Load Loss See Function No 5 03 0000 5 01 Frequency Reach...

Page 36: ... Preset Frequency 3 Hz 0 00 240 0 20 00 7 10 Preset Frequency 4 Hz 0 00 240 0 25 00 7 11 Preset Frequency 5 Hz 0 00 240 0 30 00 7 12 Preset Frequency 6 Hz 0 00 240 0 35 00 7 13 Preset Frequency 7 Hz 0 00 240 0 40 00 7 14 Up Down Frequency Control Mode 0000 Free Running 5 0001 Incremental Change See Function No 7 15 0000 7 15 Increment of Up Down Frequency Hz 0 01 30 00 1 00 7 16 Accel Decel 2 Time...

Page 37: ...100 8 08 Analog Output 2 Mode Terms 17 18 See Function No 8 09 0000 Motor Frequency 0001 Set Frequency 0002 Motor Voltage 0003 Bus Voltage 0004 Motor Current 0000 8 09 Analog Output 2 Type 5 0000 0 5 VDC 0001 0 20 mA DC 0002 4 20 mA DC 0000 8 10 Analog Output 2 Gain 0 200 100 FUNCTION GROUP 8 MULTI FUNCTION OUTPUT RELAYS AND OUTPUT SIGNAL OPERATION IODA OPTION BOARD REQUIRED Notes 1 The Multi Func...

Page 38: ...2 Gain 2 0 500 100 9 06 Analog Input 2 Slope 2 0000 Positive 0001 Negative 0000 9 07 Analog Input 2 Offset 2 0 100 0 9 08 Analog Input 2 Type 2 0000 Analog Voltage or Current 3 0001 PWM 4 0000 9 09 Analog Input 2 Response Time mSec 2 2 100 2 Functions which can only be changed while the drive is in the Stop Mode FUNCTION GROUP 10 COMMUNICATION MODE DIAC OPTION BOARD REQUIRED Function No Descriptio...

Page 39: ...equency 5 9 0 N A 1 Preset Frequency 6 10 0 N A 1 Preset Frequency 7 11 0 Jog Momentary Mode 1 Jog Latching Mode 12 Reserved 13 0 Local 1 Remote 14 15 Reserved 10 05 Drive Status Description 00 Normal Operation 01 Short Circuit Trip 02 Current Limit 03 Current Limit Trip 04 Undervoltage Trip 05 Recovered Undervoltage Trip 06 Overvoltage Trip 07 Recovered Overvoltage Trip 08 Stop Mode 09 Flash Erro...

Page 40: ...1 RESERVED FUNCTIONS Model No Software Revision Code KBDA 24D 29 1 02 KBDA 27D 35 1 02 KBDA 29 37 1 01 KBDA 45 38 1 01 KBDA 48 39 1 01 TABLE 8 MODEL SOFTWARE REVISION CODES REV 100 1 The Programmable Function List on Pages 32 40 is Applicable to the Following Software Revision Codes Or higher ...

Page 41: ... OFF position before servicing the drive TABLE 9 LED DESCRIPTIONS LED Description Illuminates when Jog is selected Flashes when the drive is set for Remote Signal Operation Illuminates when the drive is in Overload Illuminates when the drive is in the Forward Direction Illuminates when the drive is in the Reverse Direction Illuminates when the drive is in the Stop Mode Illuminates when the display...

Page 42: ... with signal following it may be appropriate to program the drive for Local Remote Operation In this mode the drive frequency setting can be toggled between a process signal and the keypad using the JOG LCL REM Key Set Jog Local Remote Function No 2 02 to Jog Disabled Local Remote Enabled 0002 to change the JOG LCL REM Key from Jog Operation to Local Remote Operation IODA Faults External Fault Tri...

Page 43: ...UR CON2 16 Terminal Block TB1 15 1 5 17 2 3 19 18 4 20 6 21 22 7 8 Large Base Shaded Section Mounting Screw Holes for Large Base Mounting Screw Holes for Small Base 10 23 9 24 26 25 11 28 13 27 12 14 FIGURE 25 IODA TERMINAL BLOCK TB1 LAYOUT TABLE 11 IODA TERMINAL BLOCK TB1 WIRE AND TIGHTENING TORQUE SPECIFICATIONS Common Terminals 8 12 14 16 18 20 and 22 are all internally connected and are shown ...

Page 44: ...mmon 9 5 Volts 10 5 Volts 11 Open Collector 1 12 Common 13 Open Collector 2 14 Common 15 Analog Out 1 16 Common 17 Analog Out 2 18 Common 19 Analog In 1 20 Common 21 Analog In 2 22 Common 23 RY1 N O 24 RY1 Common 25 RY1 N C 26 RY2 N O 27 RY2 Common 28 RY2 N C Notes 1 Multi Function Input Terminals 1 7 can be programmed for 7 Preset Frequencies Up or Down Frequency Command Accel Decel 2 Forward Sto...

Page 45: ...4 In Incremental Change mode the rate of change of the UP or Down control is set by Function No 7 15 range is 0 01 30 00 Hz factory set to 1 00 Hz A1 PRESET FREQUENCIES The drive is factory programmed for 7 Preset Frequencies which can be selected using remote switches or contacts connected to the Multi Function Input Terminals 1 7 as shown in Figure 26 See Table 13 for the Multi Function Input Te...

Page 46: ... Function Settings Function No Range Code 2 00 Frequency Control 0005 Up Down Using MFITs 7 03 Multi Function Input Terminal 4 0003 Up Frequency Command 7 04 Multi Function Input Terminal 5 0004 Down Frequency Command 7 14 Up Down Frequency Control Mode 0000 or 0001 Free Running or Incremental 7 15 Increment of Up Down Frequency 0 01 30 00 Hz Set to the Desired Frequency Use with Function No 7 14 ...

Page 47: ...etting Function No Code 7 03 Multi Function Input Terminal 4 0009 Reset FIGURE 29 FORWARD STOP REVERSE STOP SWITCH OR CONTACT CONNECTIONS AND FUNCTION SETTINGS 16 15 1 TB1 Reverse Stop 26 21 18 17 2 3 20 19 5 4 6 23 22 7 8 25 24 10 9 11 14 28 27 12 13 Forward Stop Function Settings Function No Code 1 00 Run Stop Forward Reverse Control 0001 External Contacts 7 03 Multi Function Input Terminal 4 00...

Page 48: ...Figure 32 Multi Function Input Terminal 3 has been arbitrarily chosen Note Function code 0011 should not be programmed when using 2 Wire Start Stop 3 WIRE START STOP SWITCH OR CONTACT CONNECTION 3 Wire Start Stop requires momentary switches or contacts Connect the normally open side of the switch or contact to the respective Multi Function Input Terminal 1 7 Connect the normally closed side of the...

Page 49: ...ntil the drive output frequency begins to drop Then rotate Trimpot MAX1 clockwise until the display returns to the maximum output frequency FIGURE 33 3 WIRE START STOP SWITCH OR CONTACT CONNECTION AND FUNCTION SETTINGS 1 Start 15 TB1 Stop Momentarily close the Start Switch or Contact to run the drive Momentarily open the Stop Switch or Contact to stop the drive 3 2 16 17 5 4 18 19 7 6 20 21 9 8 22...

Page 50: ...C signal input the offset setting in Function No 9 07 must be increased from 0 factory setting to 20 Set Jumper J1 to the CUR position Analog Input 2 Connect the signal input to Terminal 21 and the common to Terminal 22 as shown in Figure 35 See settings for Analog Input 2 Function Nos 9 05 9 09 Set Frequency Control Function No 2 00 to Analog Input 2 0003 For voltage input set Jumper J1 to the VO...

Page 51: ...in Figure 36 Set Analog Output 2 Mode Function No 8 08 for the desired parameter to be monitored factory set to Motor Frequency 0000 Set Analog Output 2 Type Function No 8 09 to 0000 factory setting for 0 5 Volt DC output Set Analog Output 2 Type Function No 8 09 to 0001 for 0 20 mA DC output Set Analog Output 2 Type Function No 8 09 to 0002 for 4 20 mA DC output Set Analog Output 2 Gain Function ...

Page 52: ...1 factory setting The maximum allowable contact load current is 2 Amps See Figure 38 on page 53 Note If the drive stops due to an External Fault Trip EF t which indicates that a Multi Function Input Terminal Function Nos 7 00 7 06 set to 0008 has closed the Multi Function Output Relay Contacts will change state when Function No 8 00 or 8 01 is set to 0007 Multi Function Output Relay 1 Contacts Nor...

Page 53: ...erminal 11 Emitter COM TB1 Terminal 12 internal circuit common Multi Function Open Collector Output 2 Collector O C TB1 Terminal 13 Emitter COM TB1 Terminal 14 internal circuit common Multi Function Output Relay 2 Contacts Normally Open N O Contact TB1 Terminal 26 Common COM TB1 Terminal 27 contact common for Relay 2 only FIGURE 38 MULTI FUNCTION OUTPUT RELAY CONTACTS CONNECTIONS AND FUNCTION SETT...

Page 54: ...y Threshold Level 8 04 8 05 Frequency Threshold Level 8 04 8 05 I2t or I t Fault Load Loss External Fault Motor Overload 8 03 Multi Function Open Collector Output 2 0000 0008 Run Fault Target Frequency Frequency Threshold Level 8 04 8 05 Frequency Threshold Level 8 04 8 05 I2t or I t Fault Load Loss External Fault Motor Overload TABLE 17 MULTI FUNCTION OPEN COLLECTOR OUTPUTS ELECTRICAL RATINGS Par...

Page 55: ...55 nOTEs ...

Page 56: ... I O NS Y S T E M SI n c 1 6 5C r e e k s i d eD r i v e S u i t e1 1 2 B u f f a l o N Y1 4 2 2 8 2 1 0 3 T e l 8 0 0 9 0 9 3 5 6 9 U S C a n a d a o r 7 1 6 6 9 1 3 9 4 1 F a x 7 1 6 6 9 1 1 2 5 3 S U P P O R T ...

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