KB Electronics KBAC-24D Installation And Operation Manual Download Page 21

KBAC SERIES INSTALLATION AND OPERATION MANUAL 

21

11.2 – RESTARTING THE DRIVE AFTER A FAULT HAS CLEARED

1,2

 

The drive monitors five faults: Undervoltage, Overvoltage, Short Circuit at the motor (phase-to-phase), Overload and Phase Loss Detection. 
See Section 13.2 on page 23 for the Status (ST) LED indication. Also see Section 10.3 on page 19 for Automatic Ride-Through or Manual 
Restart selection with Jumper J3. 
 
To restart the drive after a fault has been cleared, use the Start/Stop Switch.

2,3

 If the Start/Stop Switch has been eliminated (bypassed), see 

Section 7.6 on page 17.

4

 The drive can be restarted (after the fault has been cleared) by disconnecting the AC power, and all LEDs are no 

longer illuminated, and then reconnecting the AC power. 
 

Notes: 1.

 For an Overload Fault, be sure the fault has been cleared before restarting the drive. Check the motor current with an AC RMS 

responding ammeter. Also, the CL setting may be set too low. See Section 13.7 on page 30. 

2.

 For an Overvoltage Fault, if the drive is set for 

Automatic Ride-Through, the drive will automatically restart when the AC Line voltage returns to below the specified Overvoltage Trip Point.   

3.

 If the Forward-Stop-Reverse Switch has been installed, it can be used to restart the drive. 

4.

 If the Start/Stop Switch has been eliminated 

(bypassed), the AC Line must be used to restart the drive after an Overload Fault has been cleared. 

 
 
 

12 – TRIMPOT ADJUSTMENTS 

The drive contains trimpots which are factory set for most applications. See Figures 4 – 7 on pages 8 – 11 for the location of the trimpots and 
their approximate factory calibrated positions. Some applications may require readjustment of the trimpots in order to tailor the drive for a 
specific requirement. The trimpots may be readjusted as described in this section. 

 

 

WARNING!

 If possible, do not adjust trimpots with the main power applied. If adjustments are made with the main power applied, an 

insulated adjustment tool must be used and safety glasses must be worn. High voltage exists in this drive. Fire and/or electrocution can result 
if caution is not exercised. The Safety Warnings on page 5 must be read and understood before proceeding. 

 
12.1 – MINIMUM SPEED TRIMPOT (MIN) 

Sets the minimum speed of the motor. The MIN Trimpot is factory set to 0% of frequency setting. 
For a higher minimum speed setting, rotate the MIN Trimpot clockwise. See Figure 33. 

 
 
12.2 – MAXIMUM SPEED TRIMPOT (MAX) 

Sets the maximum speed of the motor. The MAX Trimpot is factory set to 100% of frequency 
setting. For a lower maximum speed setting, rotate the MAX Trimpot counterclockwise. For a 
higher maximum speed setting, rotate the MAX Trimpot clockwise. See Figure 34. 
 

 
12.3 – ACCELERATION TRIMPOT (ACCEL) 

Sets the amount of time for the motor to accelerate from zero speed to full speed. The ACCEL 
Trimpot is factory set to 1.5 seconds. For a longer acceleration time, rotate the ACCEL Trimpot 
clockwise. For more rapid acceleration, rotate the ACCEL Trimpot counterclockwise. See Figure 
35. 
 

Note:

 Rapid acceleration settings may cause the current limit circuit to activate, which will extend 

the acceleration time. 

 
 
12.4 – DECELERATION TRIMPOT (DECEL) 

Sets the amount of time for the motor to decelerate from full speed to zero speed. The DEC/I 
Trimpot is factory set to 1.5 seconds. For longer deceleration time, rotate the DEC/I Trimpot  
clockwise. For more rapid deceleration, rotate the DEC/I Trimpot counterclockwise. See Figure 36. 
 

Application Note:

 On applications with high inertial loads, the deceleration time may automatically  

increase. This will slow down the decrease speed to prevent the bus voltage from rising

 

to the 

Overvoltage Trip point. This function is called Regeneration Protection. It is recommended that for 
very high inertial loads that both the ACCEL and DEC/I Trimpots be set to greater than 10 seconds. 

 
 
12.5 – DC INJECTION BRAKE TRIMPOT (DECEL) 

The drive is factory set for Regenerative Braking (Jumper J7 set to the "RG" position). When the 
drive is set for DC Injection Brake (Jumper J7 set to the "INJ" position), the DECEL Trimpot is used to set the amount of time the DC current is 
applied to the motor. See Figure 37. Also see Section 10.6 on page 20. 

 

FIGURE 37 

DC INJECTION BRAKE TRIMPOT RANGE 

 

 
 
 
 
 
 
 

FIGURE 33 

MINIMIM SPEED TRIMPOT RANGE

 

FIGURE 34 

MAXIMUM SPEED TRIMPOT RANGE

 

FIGURE 35 

ACCELERATION TRIMPOT RANGE

 

FIGURE 36 

DECELERATION TRIMPOT RANGE

Summary of Contents for KBAC-24D

Page 1: ...G and 3G Models3 5 KBAC 24D 27D 29 29 1P 45 48 217 217S 217F 217SF 416 416S 416F 416SF The information contained in this manual is intended to be accurate However the manufacturer retains the right to...

Page 2: ...anual Start Selection J3 19 10 4 Motor Frequency Selection J4 and J5 19 10 4 1 Setting the Drive for 50 Hz or 60 Hz Motor Operation J4 and J5 19 10 4 2 Setting the Drive for Two Times the Rated Motor...

Page 3: ...ection J10 20 32 Switching Frequency and GFCI Selection Third Generation 3G Drives Only J12 20 33 Minimum Speed Trimpot MIN Range 21 34 Maximum Speed Trimpot MAX Range 21 35 Acceleration Trimpot ACCEL...

Page 4: ...minals L1 L2 L3 AC Line input Rated for 208 230 Volt AC Line input only Rated for 2 HP maximum with 1 phase AC Line input and 3 HP maximum with 3 phase AC Line input KBAC 217 217S 217F 217SF Designed...

Page 5: ...tilated 3 phase AC induction motors will overheat if used beyond a limited speed range at full torque Therefore it is necessary to reduce motor load as speed is decreased Note Some fan cooled motors c...

Page 6: ...ided for easy installation of accessories Custom software all models can be factory programmed for applications which require special timing PLC functions and GFCI operation 4 1 STANDARD FEATURES Indu...

Page 7: ...Specification Factory Setting 115 Volt AC Line Input Voltage Operating Range Volts AC 115 15 208 230 Volt AC Line Input Voltage Operating Range Volts AC 208 15 230 15 400 460 Volt AC Line Input Voltag...

Page 8: ...selection See Section 10 4 on page 19 7 Jumper J12 Switching Frequency and GFCI selection Third Generation 3G drives only See Section 10 11 on page 20 8 Jumper J6 Adjustable Boost selection See Sectio...

Page 9: ...er J4 Frequency Multiplier selection See Section 10 4 on page 19 8 Jumper J7 Regeneration or DC Injection Braking See Section 10 6 on page 20 9 Jumper J5 Motor Frequency selection See Section 10 4 on...

Page 10: ...10 5 on page 20 7 Jumper J4 Frequency Multiplier selection See Section 10 4 on page 19 8 Jumper J7 Regeneration or DC Injection Braking See Section 10 6 on page 20 9 Jumper J5 Motor Frequency selecti...

Page 11: ...IN Acceleration ACCEL Deceleration DECEL DC Injection Brake DECEL Boost BOOST Current Limit CL Jog JOG Slip Compensation COMP See Section 12 on pages 21 and 22 8 Selectable Jumpers Motor Horsepower J2...

Page 12: ...are should be taken to avoid extreme hazardous locations where physical damage can occur When mounting the drive in an enclosure the enclosure should be large enough to allow for proper heat dissipati...

Page 13: ...KBAC SERIES INSTALLATION AND OPERATION MANUAL 13 FIGURE 9 KBAC 27D 29 29 1P 45 48 MECHANICAL SPECIFICATIONS Inches mm Tighten these screws in the sequence shown to 12 in lbs 14 kg cm...

Page 14: ...KBAC SERIES INSTALLATION AND OPERATION MANUAL 14 FIGURE 10 KBAC 217 217S 217F 217SF 416 416S 416F 416SF MECHANICAL SPECIFICATIONS Inches mm...

Page 15: ...e cover making sure that the wires do not get caught or crimped as the cover is closed Tighten the four screws so that the gasket is slightly compressed The recommended tightening torque is 12 in lbs...

Page 16: ...Ground Wire Earth to the Green Ground Screw The Ground Screws are located next to Terminal Block TB1 See Figures 11 13 on pages 15 and 16 7 4 REMOTE MAIN SPEED POTENTIOMETER CONNECTION The drive is su...

Page 17: ...iometer setting when the AC Line is applied 7 7 VOLTAGE FOLLOWING CONNECTIONS An isolated 0 5 Volt DC analog signal input can also be used to control motor speed in lieu of the Main Speed Potentiomete...

Page 18: ...tic ramping then the hi pot output must be manually increased to the test voltage and then manually reduced to zero This procedure must be followed for each machine to be tested A suggested hi pot tes...

Page 19: ...econds the drive will shut down and then ride through and automatically return to the set frequency See Figure 24 If Jumper J3 is set to the M position the drive will have to be manually restarted for...

Page 20: ...Y Jumper J12 is factory set to the 8K position for a switching frequency at the motor of 8 kHz For 12 kHz switching frequency set Jumper J12 to the 12K position This jumper also allows the drive to be...

Page 21: ...ot exercised The Safety Warnings on page 5 must be read and understood before proceeding 12 1 MINIMUM SPEED TRIMPOT MIN Sets the minimum speed of the motor The MIN Trimpot is factory set to 0 of frequ...

Page 22: ...or is properly protected with the I2 t feature it is required that the CL Trimpot be set for 160 of the motor nameplate rated current as described below 12 8 BOOST TRIMPOT BOOST The drive is factory s...

Page 23: ...urce and the drive Mounts on the drive s PC board with four snap ins 2G 9600C 9600C 9600C 9600C 9600C 9600C 3G1 8890 8890 8890 8890 8890 8890 8890 Auto Manual Switch Kit When used with the Signal Isol...

Page 24: ...on and removal inconvenience or consequential damage including injury to any person caused by items of our manufacture or sale Some states do not allow certain exclusions or limitations found in this...

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