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ii.  

 SAFETY  WARNING! — PLEASE READ CAREFULLY

This product should be installed and serviced by a qualified technician, electrician

or electrical maintenance person familiar with its operation and the hazards involved.
Proper installation, which includes wiring, mounting in proper enclosure, fusing or other
overcurrent protection and grounding, can reduce the chance of electric shocks, fires or
explosion in this product or products used with this product, such as electric motors,
switches, coils, solenoids and/or relays.  Eye protection must be worn and insulated
adjustment tools must be used when working with control under power.  This product is
constructed of materials (plastics, metals, carbon, silicon, etc.) which may be a potential
hazard.  Proper shielding, grounding and filtering of this product can reduce the emission
of radio frequency interference (RFI) which may adversely affect sensitive electronic
equipment.  If information is required on this product, contact our factory.  It is the
responsibility of the equipment manufacturer and individual installer to supply this safety
warning to the ultimate user of this product.  (SW effective 11/92)

This control contains electronic Start/Stop and Enable circuits that can be used to

start and stop the control.  However, these circuits are never to be used as safety
disconnects since they are not fail-safe.  Use only the AC line for this purpose.

The input circuits of this control (potentiometer, start/stop, enable) are not isolated

from AC line.  

Be sure to follow all instructions carefully.  Fire and/or electrocution

can result due to improper use of this product.

  After disconnecting AC power, high

voltage exists on this control until both LED’s are extinguished.

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This product complies with all CE directives pertinent at the time of manufacture.

Contact factory for detailed installation instructions and Declaration of

Conformity.  Installation of a CE approved RFI filter (KBRF-200A, KB P/N 9945A or

equivalent) is required.  Additional shielded motor cable and/or AC line cables may be

required along with a signal isolator (SIVF, KB P/N 9474 or equivalent).

I.

GENERAL INFORMATION.

The KBVF Adjustable Frequency Drive is designed to provide variable speed control of
standard three-phase AC induction motors.  Adjustable linear acceleration and deceleration
are provided, making the drive suitable for soft start applications.  The output voltage is
sinewave coded PWM operating at 16 kHz, which provides high motor torque, high
efficiency and low noise.  The KBVF is a full featured drive, and due to its user friendly
design, it is easy to install and operate.  Simple trimpot adjustments eliminate the computer-
like programming required on other drives.  However, for most applications, no adjustments
are necessary.

The KBVF main features include Adjustable RMS Current Limit and I

2

t Motor Overload

Protection.  Adjustable Slip Compensation provides excellent load regulation over a wide
speed range.  Power Start™ delivers over 200% motor torque to insure startup of high
frictional loads.  Several models, through 1 HP,  are available to control a standard 208-
230VAC - 50, 60 and 50/60Hz motor from either a 115 or 230VAC-50/60Hz AC line.  The
KBVF is easily tailored to specific requirements via selectable jumpers, such as Frequency
Range (0-60, 0-50, 0-120Hz), Manual/Auto Restart, and Forward-Stop-Reverse operation.
Other standard features include Electronic Inrush Current Limit (EICL™), which eliminates
harmful AC line inrush current,  and a built-in dV/dT filter, which reduces harmful voltage
spikes to the motor.  Also, two LED indicator lamps provide the user with diagnostic
information.  The drive is housed in a versatile U-frame chassis, which facilitates mounting
and wiring.

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Summary of Contents for KBVF Series

Page 1: ...4900 or Toll Free at 800 221 6570 outside Florida Also see KBVF 2G Version Supplemental Connection Diagrams and Jumper Settings Part No A40090G Table 1 Electrical Ratings AC Line Input Motor Output Mo...

Page 2: ...osition To operate 50 Hz motors up to 100 Hz set Jumper J1 to the 50Hz position and set Jumper J2 to the X2 position Note In Overspeed Mode the motor will produce full rated torque up to the motor s r...

Page 3: ...tatus Indicator 22 IX Trimpot Adjustments 24 X Limited Warranty 30 TABLES 1 General Performance Specifications 5 6 2 Electrical Ratings 7 3 Terminal Wiring Information 17 4 Fuse Selection Chart 21 5 K...

Page 4: ...control chassis 2 MOTOR LEADS Connect the three motor leads to terminals U V and W Be sure motor is wired for proper voltage 208 230VAC only Motor cable length should not exceed 100 feet special react...

Page 5: ...es pertinent at the time of manufacture Contact factory for detailed installation instructions and Declaration of Conformity Installation of a CE approved RFI filter KBRF 200A KB P N 9945A or equivale...

Page 6: ...of frequency setting 70 110 100 Speed Range ratio 50 1 Isolated Input Signal must be used 5 General Performance Specifications Continued Parameter Specification Factory Setting Acceleration Trimpot R...

Page 7: ...over a wider speed range Consult motor manufacturer for details WARNING There may be some motors whose characteristics may cause overheating and winding failure under light load or no load conditions...

Page 8: ...FIG 3 CONTROL LAYOUT Illustrates factory setting of jumpers and approximate setting of trimpots 9 FIG 4A KBVF HP MECHANICAL SPECIFICATIONS INCHES mm 10...

Page 9: ...FIG 4B KBVF HP MECHANICAL SPECIFICATIONS INCHES mm 11 FIG 5A KBVF 1 HP MECHANICAL SPECIFICATIONS INCHES mm 12...

Page 10: ...LTS Warning Do not change jumper position with AC line connected Be sure proper input voltage is applied to control corresponding to jumper setting Connecting 230VAC to a 115VAC control input will per...

Page 11: ...green to Red Yellow flash approximately 15 seconds 2 Turning the main speed pot to zero MIN speed trimpot must be set to zero speed in order to reset with main speed pot 3 Use Enable contact See secti...

Page 12: ...Designation Connection Designation Type of Connector Supply Wire Gauge Minimum Maximum AC Line L1 L2 1 4 QD 16 14 Motor U V W 1 4 QD 16 14 Potentiometer P1 P2 P3 1 4 QD 22 18 17 A AC Line Wire the co...

Page 13: ...impot must be turned to zero CCW If 0 10VDC operation is required a resistor network can be added as per fig 10C If an isolated signal is not available a separate signal isolator must be used KBSI 240...

Page 14: ...y proper operation See sec VIII p 22 21 TABLE 5 KBVF STATUS INDICATORS LED Ref Function State 1 LED Color ST Status Normal Control Operation Slow Flash Green CL current limit Steady Red I2 t Quick Fla...

Page 15: ...e controls contain trimpots which have been factory adjusted for most applications Paragraph 4 on page 2 illustrates the location of the trimpots and their approximate adjustment positions Some applic...

Page 16: ...red for application Note When the control is set for 50 Hz operation the DEC trimpot will automatically change to Adjustable Boost See sec IX G p 28 25 Application Note On applications with high inert...

Page 17: ...ies with one motor phase 27 2 Run motor and set unloaded speed to approximately 50 speed 900 RPM on 4 pole 1500 1725 RPM motors Using a tachometer record unloaded speed 3 Load motor to rated motor nam...

Page 18: ...o be defective in material or workmanship This warranty is valid if the unit has not been tampered with by unauthorized persons misused abused or improperly installed and has been used in accordance w...

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