KaZAM WeeRide Co-Pilot Assembly Download

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THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY, ASSEMBLY, USE,

AND MAINTENANCE INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.

CO-PILOT ASSEMBLY

Trailer Bike

Summary of Contents for WeeRide Co-Pilot

Page 1: ...THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY ASSEMBLY USE AND MAINTENANCE INFORMATION PLEASE READ AND KEEP FOR FUTURE REFERENCE T CO PILOT ASSEMBLY Trailer Bike BY ...

Page 2: ...st you and is not intended to be a comprehensive manual covering all aspects of using maintaining and repairing your Co Pilot The model you have purchased is a complex piece of equipment that must be properly assembled and maintained in order to be ridden safely If you have any doubts about the assembly or your ability to properly assemble and maintain the Co Pilot or the lead bicycle being used y...

Page 3: ...ing jumping or competitive events Even if you are riding a mountain bike you should know that off road use or any similar activities can be dangerous and you are warned that you assume the risk for personal injury damages or losses to the bike and or Co Pilot incurred from such use Do not ride your bike and or Co Pilot when any part is damaged or not working properly If you are unsure how to carry...

Page 4: ...anual to help you understand directions and instructions PARTS IDENTIFICATION Seat Seat Post Reflector Chainwheel Pedal Spokes Seat Post Clamp Rim Tire Chainguard Crank Arm Stem Trailer Mount Folding Mechanism Grips Handlebar Flag Wheel Reflector 4 ...

Page 5: ... and follow the maintenance procedures in this book If you do not feel comfortable with your skills in assembling adjusting or operating the bike with the Co Pilot attached please take it to a professional bike repairman for help 1 WARNING ON AND OFF ROAD CONDITIONS The condition of the riding surface is very important If the surface is wet or has sand leaves small rocks or other loose debris on t...

Page 6: ...tion at intersections and keep both hands on the handlebars 9 Never carry passengers unless in an approved child carrier or in the Co Pilot unit This is dangerous and it makes the bicycle harder to control Never carry packages that can hinder your vision or control of the bike 10 When riding in pairs or in larger groups form a single line along the right side of the road Set up a sensible distance...

Page 7: ...ended that the minimum height from the ground to the bottom of the hitch assembly is 76cm or 30 or 7 5cm or 3 5 between the bottom of the hitch and the rear tire of the towing bicycle This same clearance should be kept if using a fender or pannier rack This will ensure proper clearance for the Co Pilot s pedals when cornering as well as clearance for the lead bicycle s rear tire rear fender or rac...

Page 8: ...and the pedal should feel firm and be parallel to the ground Apply your bike brake s and make sure that they feel firm to the touch and then spin the wheel s Apply the brake s They should stop the wheel s Check to be sure that fenders and accessories are firmly attached and will not contact any moving parts Make sure all reflectors are in position and not broken or missing Replace any broken or mi...

Page 9: ...id extremely sharp turns while towing a Co Pilot as it will be very difficult to maneuver until you gain experience Try to follow a smooth route plan turns following a wide arc whenever possible Take extra care to make your moves on the lead bicycle very slow and smooth This will make it easier for the rider on the Co Pilot Look far ahead in order to move straight and plan your route Before riding...

Page 10: ...e the quick release lever over and down into the slot Adjust the quick release tension by rotating clockwise to tighten and 3 Before you proceed check to be sure all parts are securely fastened counter clockwise to loosen Set the quick release lever to the closed position 1 HINGE CLOSED AND IN LOCK POSITION TOP VIEW TOP VIEW 2 ROTATE QUICK RELEASE DOWN TO UNLOCK QUICK RELEASE LEVER B A 10 ...

Page 11: ...r of the Co Pilot and then position the handlebar so it is perpendicular 90 degrees to the front of the bike Next tighten the expander bolt to the required torque Be sure to have inserted the handlebar steering tube at least 2 1 2 65mm making certain the minimum insertion line is no longer visible Torque 10 15 ft lb 13 20 N m WARNING Assembler is cautioned against the danger of damaging the handle...

Page 12: ... 1 2 65mm CAUTION MINIMUM INSERTION LINE SHOULD BE COMPLETELY INSERTED INTO THE FRAME AND NOT VISIBLE ONCE INSERTED 5 Tighten the seat post binder bolt J securely at desired height to fit the intended user 6 Adjust angle of seat so that top of seat is parallel to the ground and comfortable for the rider 7 Retighten seat clamp securely with an adjustable wrench to the torque specified below PLEASE ...

Page 13: ...he letters R or L stamped on the end of the pedal spindle 2 Thread the pedal marked R into the crank arm on the right or chain side of the bike Turn the pedal spindle in a clockwise direction Securely tighten the pedal spindle with a wrench 3 Thread the pedal marked L into the crank on the left side of the bike Turn the pedal spindle in a COUNTER CLOCKWISE direction Securely tighten the pedal spin...

Page 14: ... against the adult bike seat post M The seat post should rest in the valley of the trailer mount 3 Place the trailer mount plate over the front of the seat post and tighten all four bolts by hand Tighten each bolt two complete turns with an Allen wrench 4 Tighten all four bolts in a crisscross pattern 1 2 3 4 as shown below then repeat until they are tightened equally and the gap between the clamp...

Page 15: ...he mount Check to see that the quick release lever P is in the open position 4 Adjust the nut counter clockwise until the quick release will tighten to the closed position REMOVING THE CO PILOT TRAILER BIKE When you do not need the trailer bike attached it is very simple to remove the bike without removing the trailer clamp 1 Loosen the quick release lever P and remove the nut from the other side ...

Page 16: ...N RIDING YOUR TRAILER BIKE 1 Locate the safety flag poles and plastic joiner Join the two poles by inserting one pole into each end of the joiner 2 Insert the safety flag assembly into the bracket next to the trailer bike s rear hub nut 3 The completed product should look as shown below 16 ...

Page 17: ...he tire on the Co Pilot unit may lose air so always check tire pressure before riding and check all fasteners for proper tightness WARNING Always use the safety flag when riding with this product The adult should straddle the bike to hold it steady and upright while the child climbs onto the Co Pilot WARNING THE ADULT BIKE KICKSTAND IS NOT DESIGNED TO SUPPORT THE ADDITIONAL WEIGHT OF A CHILD SEATE...

Page 18: ...R REPLACE DAMAGED REFLECTORS AND STRAIGHTEN OR TIGHTEN ANY THAT ARE BENT OR LOOSE Your Co Pilot is supplied with a red rear reflector and a white wheel reflector as well as four orange pedal reflectors These are an important safety and legal requirement and should remain securely fitted and in good condition at all times Periodically inspect all reflectors brackets and mounting hardware for signs ...

Page 19: ...tion system to inflate tire as damage could result 2 Lube the chain monthly or as needed with bicycle chain oil 3 Check all fasteners before each use to make sure they are all secure When preforming repairs and maintenance only recommended replacement parts should be used Call customer service at 800 451 5368 for a list of these verified replacement parts 19 ...

Page 20: ... injury or any damage failure or loss that is caused by accident improper assembly lack of maintenance incorrect adjustment improper storage or improper use of the Co Pilot This limited warranty will be void if the Co Pilot is ever Used in any competitive sport or ridden off road Used for stunt riding jumping aerobatics or similar activity Installed with a motor or modified in any other structural...

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