Kaysun KHHP-BI Owners And Installation Manual Download Page 1

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IMPORTANT NOTE:

Read this manual carefully before installing or operating your new air

conditioning unit. Make sure to

save this manual for

future reference.

Please check the applicable models, technical

data, F-GAS(if any) and manufacturer information from the

“Owner's Manual - Product Fiche ” in the packaging of the outdoor unit. (European Union products only)

KHHP-BI

Hidraulic Kit

OWNER'S AND INSTALLATION

MANUAL

Summary of Contents for KHHP-BI

Page 1: ...it Make sure to save this manual for future reference Please check the applicable models technical data F GAS if any and manufacturer information from the Owner s Manual Product Fiche in the packaging of the outdoor unit European Union products only KHHP BI Hidraulic Kit OWNER S AND INSTALLATION MANUAL ...

Page 2: ...or Unit Parts And Major Functions 08 Owner s Manual Table of Contents Safety Precautions 04 Operations 10 Care and Maintenance 16 Troubleshooting 18 1 Unit Parts 08 2 Operating temperature 09 3 Features 09 ...

Page 3: ...filling and anti freezing measures 5 Description of water pump exhaust Outdoor Unit Installation 1 Select installation location 2 Install drain joint Heat pump unit only 3 Anchor outdoor unit Refrigerant Piping Connection Connection Instructions Refrigerant Piping 1 Cut pipes 2 Remove burrs 3 Flare pipe ends 4 Connect pipes Wiring 1 Outdoor Uint Wiring 2 Indoor Uint Wiring 3 Field wiring Air Evacu...

Page 4: ...on WARNINGS FOR PRODUCT USE If an abnormal situation arises like a burning smell immediately turn off the unit and disconnect the power Call your dealer for instructions to avoid electric shock fire or injury Do not use flammable sprays such as hair spray lacquer or paint near the unit This may cause fire or combustion Do not operate the air conditioner in places near or around combustible gases E...

Page 5: ... power supply can cause fire or electrical shock If connecting power to fixed wiring an all pole disconnection device which has at least 3mm clearances in all poles and have a leakage current that may exceed 10mA the residual current operated circuit breakers with integral overcurrent protection having a rated residual operating current not exceeding 30mA and disconnection must be incorporated in ...

Page 6: ...its support please read the information for details in indoor unit installation and outdoor unit installation sections For units that have an auxiliary electric heater do not install the unit within 1 meter 3 feet of any combustible materials Do not install the unit in a location that may be exposed to combustible gas leaks If combustible gas accumulates around the unit it may cause fire Install d...

Page 7: ...ill take back the old appliance free of charge Sell the appliance to certified scrap metal dealers Special notice Disposing of this appliance in the forest or other natural surroundings endangers your health and is bad for the environment Hazardous substances may leak into the ground water and enter the food chain Correct Disposal of This Product Waste Electrical Electronic Equipment This marking ...

Page 8: ...tomatic air purge valve 3 Auxiliary heater vessel 4 Flow switch 5 Drain valve 6 Water inlet 7 Water outlet 8 Refrigerant liquid connection 9 Drainage 10 Refrigerant gas connection 11 Manometer 12 Relief valve 13 Pump 14 Refrigerant to water heat exchanger 15 Y style filter There is an air filter inside 1 11 14 13 15 5 2 12 10 9 3 6 7 8 4 ...

Page 9: ...erature 15 C 24 C 5 F 75 F 15 C 43 C 5 F 109 F Features Basic controller functions The wire controller is a state of the art controller that offers full control over your installation Some functions described in this manual may not be available or should not be available Ask your installer for more information Clock function The clock functions are 24 hour real time clock Day of the week indicator...

Page 10: ...not allowed to be installed in other positions Operating the heat pump comes down to operating the wire controller Operations Operations Feature LCD display Malfunction code display it can display the error code helpful for service Weekly Timer Function Temp setting Weekly timer Turbo Child Lock LCD display Clock Feature and function of the wired controller 1 POWER button 2 MODE button 3 DHW DEL b...

Page 11: ...11 12 14 15 16 17 18 19 13 22 20 21 6 Preparatory operation Operation 1 Press the Timer button for 2 seconds or more The timer display will flash 3 The date setting is finished and the time setting is prepared after pressing Timer button or CONFIRM button or there is no pressing button in 10 seconds 5 The setting is done after pressing CONFIRM button or there is no pressing button in 10 seconds Se...

Page 12: ...e models Press SET button for 2 seconds to enter the query mode 1 After entering the query mode the time area at the lower right corner displays CL indicating the cleaning function 2 Press SET button to enter the setting interface press and to select on or off then press Confirm button to confirm select on to indicate the cleaning function is turned on at the same time the interface will display C...

Page 13: ...o operation for 30 seconds Up to 3 timer settings can be saved for each day of the week It is conventent if the WEEKLY TIMER is set according to the user s life style ex Tuesday time scale 1 To activate WEEKLY TIMER operation WEEKLY timer operation To deactivate WEEKLY TIMER operation ex Press the Timer button while is displayed on the LCD Press the Timer button while is disappear from the LCD Sel...

Page 14: ...n and press the Confirm button to turn on or off the Strong Heating function After the strong heating function is turned on the energy saving function is cancelled In the DHW mode or HEAT and DHW mode press the FUNC button to select the Strong domestic hot water icon and press the Confirm button to turn on or off the function In the HEAT mode or HEAT and DHW mode press the ECO button to select the...

Page 15: ...stigate the system according to the following procedures The error displayed on the wire controller are different from those on the unit If error code appears please check the Owner s And Installation Manual and SERVICE Manual MALFUNCTION PROTECTION DEFINE DISPLAY DIGITAL TUBE NO 1 Error of communication between wire controler and indoor unit EMC and EMI comply with the CE certification requiremen...

Page 16: ...hydraulic module drain the water unscrew the Y type filter and pull out the filter Some metal edges and evaporator fins are sharp and improper operation may cause injury so be careful when cleaning these parts The maximum water pressure is 3 bar but the best pressure range is between 1 to 2 bar It will be perfect if the water pressure is the same as pre pressure of expansion vessel In order to ens...

Page 17: ...i freezing function It is forbidden to close the valve on the hot water side and the stop valve on the pipeline on the air conditioning side to prevent blocking the operation of anti freezing function In case of power failure or long term non use the water in the pipeline and heat exchanger must be drained Auxiliary heater vessel insulation cover Check that the auxiliary heater insulation cover is...

Page 18: ...TIONS If any of the following conditions occurs turn off your unit immediately The power cord is damaged or abnormally warm You smell a burning odor The unit emits loud or abnormal sounds A power fuse blows or the circuit breaker frequently trips Water or other objects fall into or out of the unit DO NOT ATTEMPT TO FIX THESE YOURSELF CONTACT AN AUTHORIZED SERVICE PROVIDER IMMEDIATELY Water system ...

Page 19: ...pressor is broken Replace the compressor The voltage is too high or too low Install a manostat to regulate the voltage Poor heating performance The outdoor temperature is extremely low Use auxiliary heating device Cold air is entering through doors and windows Make sure that all doors and windows are closed during use Low refrigerant due to leak or long term use Check for leaks re seal if necessar...

Page 20: ... sensor error Ec55 9 Water flow failure Eh40 10 TW_out sensor error Eh42 11 TW1 sensor error Eh43 12 TR_Out sensor error Eh44 13 TR_In sensor error Eh45 14 TK sensor error Eh46 15 TWH sensor error Eh47 Eh48 16 17 18 19 20 Shedding protection of water temperature sensor in and out of heat exchanger Eh49 Eh41 21 Outdoor fan speed malfunction EC07 22 IPM module error PC00 23 High Low voltage protecti...

Page 21: ... The air conditioning system comes with the following accessories Use all of the installation parts and accessories to install the air conditioner Improper installation may result in water leakage electrical shock and fire or cause the equipment to fail The items are not included with the air conditioner must be purchased separately Accessories 3 4 Copper nut 1 7 16 Copper nut Smart kit 3 4 Copper...

Page 22: ...t run Installation Summary Install the outdoor unit Install the drainpipe L N 1 2 3 4 5 MC MC 6 Install the indoor unit Evacuate the refrigeration system Connect the wires Connect the refrigerant pipes 7 Installation Summary ...

Page 23: ...formed in accordance with the requirement of local and national standards The installation may be slightly different in different areas The application examples given below are for illustration purposes only Unit Parts Unit Parts A B 29 11 9 9 1 2 3 4 5 6 7 7 31 16 19 17 12 15 13 14 22 23 26 8 24 28 27 32 33 34 20 21 9 10 M M 11 1 2 3 4 5 6 7 7 31 16 19 17 12 15 13 14 22 23 8 24 28 25 32 33 34 20 ...

Page 24: ...ller 7 Globe valve field supply 8 External circulating water pump field supply 9 Floor heating 10 Electric three way valve field supply 11 Domestic hot water storage tank 12 Heating coil 13 Electric immersion heater 14 Temperature probe tube 15 Anode magnesium rod 16 Sewage outlet 17 Electric two way valve 19 Backwater pump 20 Return water temperature sensing bag 21 Mixing water pump 22 Mixing val...

Page 25: ...ure relief valve blow off The installation surface is a flat and vertical non combustible wall capable of supporting the operation weight of the unit There is no danger of fire due to leakage of inflammable gas The indoor unit is packed in a box At delivery the unit must be checked and any damage must be reported immediately to the carrier claims agent Check if all indoor unit accessories are encl...

Page 26: ...e than 10 turns to prevent the pump from getting stuck Exhaust valve shall be set at the highest point and local highest point of water system pipeline and drain valve shall be set at the lowest point After the indoor unit and outdoor unit are installed confirm that the power supply is closed loosen the vent valve on the indoor unit and inject water into the water system of indoor unit Check the w...

Page 27: ...es When the ambient temperature is below 2 please make sure to keep the unit energized If the unit cannot be powered on please open the drain valve in the indoor unit to completely drain the water to avoid freezing and cracking the equipment and pipes NOTE The water pressure of the system must be guaranteed and it cannot be directly connected to the water source Drainage Drainage Tape Wrap the two...

Page 28: ...nt of the unit to protect it from extremely heavy winds See Figures below Strong wind Strong wind Strong wind If the unit is frequently exposed to heavy rain or snow Build a shelter above the unit to protect it from the rain or snow Be careful not to obstruct air flow around the unit If the unit is frequently exposed to salty air seaside Use outdoor unit that is specially designed to resist corros...

Page 29: ...ce 2 Connect a drain hose extension not included to the drain joint to redirect water from the unit during heating mode Seal Drain joint A B Base pan hole of outdoor unit Seal IN COLD CLIMATES In cold climates make sure that the drain hose is as vertical as possible to ensure swift water drainage If water drains too slowly it can freeze in the hose and flood the unit The outdoor unit can be anchor...

Page 30: ...118 or more A 60 cm 23 6 or more 150 cm 59 or more 25 cm 9 8 or more 25 cm 9 8 or more Rows of series installation L H L 1 2H L A 25 cm 9 8 or more 1 2H L H 30 cm 11 8 or more L H Can not be installed The relations between H A and L are as follows ...

Page 31: ...Maximum Length And Drop Height Based on Models Unit m ft Type of model Capacity Btu h Length of piping Maximum drop height North America Australia and the eu frequency conversion Split Type 15K 25 82 10 32 8 15K 24K 30 98 4 20 65 6 24K 36K 50 164 25 82 36K 60K 65 213 30 98 4 Other Split Type 12K 15 49 8 26 18K 24K 25 82 15 49 30K 36K 30 98 4 20 65 6 42K 60K 50 164 30 98 4 Oil traps CAUTION If the ...

Page 32: ...mmended that vertical suction risers not be upsized Proper oil return to the compressor should be maintained with suction gas velocity If velocities drop below7 62m s 1500fpm feet per minute oil return will be decreased An oil trap should be installed every 6m 20ft of vertical suction line riser The outdoor unit is installed higher than the indoor unit CAUTION The branching pipe must be installed ...

Page 33: ...ds of the pipes 2 Align the center of the two pipes that you will connect Indoor unit tubing Flare nut Pipe 3 Tighten the flare nut as tightly as possible by hand 4 Using a spanner grip the nut on the unit tubing 5 While firmly gripping the nut use a torque wrench to tighten the flare nut according to the torque values in above table Pipe gauge Tightening torque Flare dimension A Unit mm Inch Flar...

Page 34: ...m 3 9 6 After connecting the copper pipes to the indoor unit wrap the power cable signal cable and the piping together with binding tape NOTE DO NOT intertwine signal cable with other wires While bundling these items together do not intertwine or cross the signal cable with any other wiring 7 Thread this pipeline through the wall and connect it to the outdoor unit 8 Insulate all the piping includi...

Page 35: ...ss your electrical wiring with your signal wiring This may cause distortion and interference 14 The unit must be connected to the main outlet Normally the power supply must have a impedance of 32 ohms 15 No other equipment should be connected to the same power circuit 16 Connect the outdoor wires before connecting the indoor wires 11 If the unit has an auxiliary electric heater it mustbe installed...

Page 36: ... Nominal Cross Sectional Area mm 3 and 6 0 75 6 and 10 1 10 and 16 1 5 16 and 25 2 5 25 and 32 4 32 and 40 6 Air switch Residual current operated circuit breakers Air switch Residual current operated circuit breakers Note on Residual current operated circuit breakers If connecting power to fixed wiring an all pole disconnection device which has at least 3mm clearances in all poles and have a leaka...

Page 37: ...a Using wire strippers strip the rubber jacket from both ends of the signal cable to reveal about 15cm 5 9 of the wire b Strip the insulation from the ends of the wires c Using a wire crimper crimp the u lugs to the ends of the wires NOTE The power cord passes through the cable hole and is secured with a cable tie 2 Remove the cover of the electric control box on your indoor unit 3 Connect the u l...

Page 38: ...emove the short connector of JR400 when you use the ON OFF function M M 4 WIFI MODULE 4 FUSE RED AC CONTACTOR CODE PART NAME TW_O TEMPERATURE SENSOR FOR EXCHANGER OUTLET WATER TW_I TEMPERATURE SENSOR FOR EXCHANGER INLET WATER TR_O TEMPERATURE SENSOR FOR REFRIGERANT GAS TR_I TEMPERATURE SENSOR FOR REFRIGERANT LIQUID TW1 TEMPERATURE SENSOR FOR OUTLET WATER OF HYDRAULIC MODULE Tk TEMPERATURE SENSOR F...

Page 39: ...tor of JR400 when you use the ON OFF function The control logic is as follows Remote switch short circuit the machine is controlled as normal Remote switch off the machine enters remote control 3 Remote switch function 4 DIP SWITCH FUNCTION 5 Battery installation 1 The battery is placed in the accessory bag and needs to be installed in the wired controller on site 2 Please remove the wired control...

Page 40: ...c 5 In accordance with the requirements of relevant national technical standards for electrical equipment leakage protection devices shall be set up 6 The layout of power line and signal line shall be neat reasonable and not interfere with each other and shall not be connected with connecting pipe and valve body Touch Generally it is not allowed to connect two wires unless the joints are firmly we...

Page 41: ...acuum for at least 15 minutes or until the Compound Meter reads 76cmHG 105 Pa 2 3 4 5 6 Close the Low Pressure side of the manifold gauge and turn off the vacuum pump 7 Wait for 5 minutes then check that there has been no change in system pressure 8 If there is a change in system pressure refer to Gas Leak Check section for information on how to check for leaks If there is no change in system pres...

Page 42: ... is 5m 16 The refrigerant should be charged from the service port on the outdoor unit s low pressure valve The additional refrigerant to be charged can be calculated using the following formula CAUTION DO NOT mix refrigerant types Liquid Side Diameter R32 Total pipe length standard pipe length x 12g 0 13oZ m ft Total pipe length standard pipe length x 24g 0 26oZ m ft Total pipe length standard pip...

Page 43: ...orm the test run may result in unit damage property damage or personal injury Test Run Instructions 1 Open both the liquid and gas stop valves 2 Turn on the main power switch and allow the unit to warm up 3 For the Indoor Unit a Ensure the wired controller and its buttons work properly b Double check to see if the water temperature is being registered correctly c Check to see that the drainage sys...

Page 44: ...gn and specifications are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details Any updates to the manual will be uploaded to the service website please check for the latest version ...

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