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Kaysun COMPAK KHP 16 190, Installation And Owner'S Manual

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Kaysun COMPAK KHP 16 190 Installation And Owner'S Manual Download Page 3

INDEX

 

3

 

 

 

 

 

Before any operation carefully read the GENERAL WARNINGS

 

 
 

1

 

General instructions 

4 

 

 

 

2

 

Residual risks / Disposal 

8 

 

 

 

3

 

General 

11 

 

 

 

4

 

Reception 

14 

 

 

 

5

 

Installation 

16 

 

 

 

6

 

Water connections 

18 

 

 

 

7

 

Aeraulic connections 

21 

 

 

 

8

 

Electrical connections 

24 

 

 

 

9

 

Start - up 

28 

 

 

 

10

 

Control 

34 

 

 

 

11

 

Maintenance 

45 

 

 

 

12

 

Technical data 

50 

 

 

 

 

 

 

 

 

 

 

 

 

 

The data contained in this manual is not binding and may be modified by the manufacturer without prior notice.

 

Summary of Contents for COMPAK KHP 16 190

Page 1: ...NER S MANUAL Heat pumps for domestic hot water COMPAK KHP 16 190 KHP 23 300 Before using your air conditioner please read this instruction manual carefully and keep it for future reference READ AND SAVE THESE INSTRUCTIONS ...

Page 2: ... the company is to offer advanced systems that assure the best comfort reduce energy consumption and the installation and maintenance cost for the life cycle of the system The purpose of this manual is to provide you with information that is useful from reception of the equipment through installation operational usage and finally disposal so that this advanced system offers the best solution Yours...

Page 3: ...isposal 8 3 General 11 4 Reception 14 5 Installation 16 6 Water connections 18 7 Aeraulic connections 21 8 Electrical connections 24 9 Start up 28 10 Control 34 11 Maintenance 45 12 Technical data 50 The data contained in this manual is not binding and may be modified by the manufacturer without prior notice ...

Page 4: ...ve twist the electric cables that come out from the device even if it is disconnected from the mains supply It is forbidden to trample on the device and or to put on it any type of object It is forbidden to throw or spray water directly on the device It is forbidden to insert sharpened objects by the air return and supply grilles It is forbidden to open the lids of access to the internal device pa...

Page 5: ...f the unit The positioning hydraulic system refrigerating electrics and the air duct must be determined by the system designer or by experts and must take into consideration both the decidedly technical requirements as well as any local regulations in act regarding specific authorisations Only qualified personnel can operate on the unit as required by the regulation in force Using the unit in case...

Page 6: ...he characteristics of the electrical lines must be determined by specialized personnel able to design electrical installations moreover the lines must be in conformity with regulations in force Operate in compliance with safety regulations in force This unit is required reliable earthing before usage otherwise might cause injury If you can t make sure that your house power supply is earthed well p...

Page 7: ...d that are able to emit electromagnetic disturbances Do not lay the cable near devices which can generate electromagnetic interferences Do not lay the cables parallel to other cables cable crossings are possible only if laid at 90 Connect the screen to the ground only if there aren t disturbances Guarantee the continuity of the screen for the entire extension of the cable Respect impendency capaci...

Page 8: ... The installation of the unit in a place unsuited to support its weight and or guarantee adequate anchorage may cause the fall or the tipping of the unit with the consequent damage to things people or the unit itself Carefully check the positioning and the anchoring of the unit Easy access to the unit by children unauthorized persons or animals may be the source of accidents some serious Install t...

Page 9: ... the start up of the unit may cause electric shocks burns and electrocution When voltage is necessary for the circuit open the isolator on the attachment line of the unit itself padlock it and display the appropriate warning shield Moving parts Contact with the transmissions or with the fan aspiration can cause injuries Prior to entering the inside of the unit open the isolater situated on the con...

Page 10: ...istributor importer who are responsible for the collection handling of waste originating from equipment covered by CE WEEE This information is also available from the retailer who sold this appliance or from the local authorities who handle waste CE WEEE directive requires disposal and recycling of electrical and electronic equipment as described therein to be handled through appropriate collectio...

Page 11: ...case of intervention you have to provide data Serie Size Serial number Year of manufacture Wiring diagram PRELIMINARY INFORMATION Before beginning the work ensure you that havethe final project for installing the aeraulic hydraulic electric drains and positioning the units Operate in compliance with safety regulations in force Use single protection devices Recommended instruments Set of Philips an...

Page 12: ...c panel 16 Evaporator 17 Compressor 18 Rear closure 19 Electrical connector cover 20 Electrical connections box A ATCO automatic temperature Switch TCO temperature Switch When ordering repair parts please always give the following information Model serial and product number Parts name All the picture in this manual are for explanation purpose only They may be slightly different from the unit you p...

Page 13: ...c panel 16 Evaporator 17 Compressor 18 Rear closure 19 Electrical connector cover 20 Electrical connections box A ATCO automatic temperature Switch TCO temperature Switch When ordering repair parts please always give the following information Model serial and product number Parts name All the picture in this manual are for explanation purpose only They may be slightly different from the unit you p...

Page 14: ...g examples are indications the choice of the means and of the handling modes will depend on factors Verify the lifting equipment s load bearing capacity the shipped unit weighs Unit Shipping weight 190 kg 126 300 kg 149 Identify critical points during handling disconnected routes flights steps doors Maximum inclination When transporting the unit do not carry it by holding onto the top part of the ...

Page 15: ...PTION 4 3 PACKAGING REMOVING Be careful not to damage the unit Keep packing material out of children s reach it may be dangerous Recycle and dispose of the packaging material in conformity with local regulations ...

Page 16: ...nd the unit The external air temperature must also beconsidered when installing this unit in heat pump mode the external air temperature must be above 7 C and below 43 CIf the externalair temperature falls outside these upper and lower limits the electrical elements will activated to meet the hot water demand and the heat pump does not operate The unit should be located in an area not subjectto fr...

Page 17: ...in the front Install the unit in the indoor space it is not allow to install the unit at the rainy space In case of rain entering to internal components of theunit the component might be damaged or causing physical danger 5 5 ELECTRICAL OUTLET The installation height of power supply should be over 1 5m if separate the power supply from water Configuration for electric power socket schuko On Off sw...

Page 18: ...remely important it helps to lockout any impuri ties in the water and avoid clogging the system and heat ex changer It must be installed immediately at the entrance to the water mains in a position that is easily accessible for cleaning The filter should never be re moved Installation 6 4 PRESSURE REDUCER Provided by the customer If the inlet water pressure is less than 0 2MPa 2bar a pump should b...

Page 19: ...an adequate drain accumulation drain pit Arrange the drain pipe to ensure smooth draining Improper drainage work may cause wetting of the building furniture etc IMPORTANT Water coming from the plastic shroud is an indicator that both condensation drain lines F G may be blocked Immediate action is required A discharge pipe connected to the pressure relief H device is to be installed in a continuous...

Page 20: ...fety valves etc 1 Pressure reducing valve 2 Water treatment devices water softener etc 3 Filter Y 4 Non return valve 5 Domestic hot water safety valve with discharge 6 DHW expansion vessel 7 Storage drain 8 Hot water circulator recirculation with check valve 9 Mixing valve thermostatic 10 Condensate drain A Aqueduct inlet C DHW C DHW recirculation Note Water temperature limiting valve is recommend...

Page 21: ...onnection to the flanges and among the different duct sections must guarantee the air seal avoiding air dispersions in supply and return that penalize theoverall efficiency of the installation Limit the pressure drops by optimizing the path the type and the number of curves and branches Use curves of large radius For unit air outlet with duct when unit operating condensate will be generated aroud ...

Page 22: ...nsate and water return Air filter Filter installing at the unit inlet In terms of the unit with duct filter in there must be put on the position of duct inlet Provided by the customer Unit 190 A The air filter must be provided on the intake outletof the external air or on the duct easily accessible for routine maintenance Provided by the customer the mesh size is about 1 2mm Unit 300 A The air fil...

Page 23: ...orrectly sized pipes in relation to the available pressure head supplied by the unit INTAKE DUCTS conditioned EXPULSION DUCTS conditioned Installation with an intake duct and free expulsion is recommended if there is a desire to use the air expelled by the unit cold dehumidified air 5 10 C colder than the intake air to cool the room The unit must be installed preferably in a room that does not req...

Page 24: ...elay connecting wires KM1 KM2 Relay TCO Temperature protective switch UE Electric heater of the tank XT1 XT2 Mid terminal base ATCO Automatic temperature recover switch EVV Electric expansive valve SW1 Model selection User never allow to alter the factory settings ON OFF SW1_1 Without Electric Heater With Electric Heater SW2_2 Without Disinfect With Disinfect SW2 Model selection User never allow t...

Page 25: ...elay connecting wires KM1 KM2 Relay TCO Temperature protective switch UE Electric heater of the tank XT1 XT2 Mid terminal base ATCO Automatic temperature recover switch EVV Electric expansive valve SW1 Model selection User never allow to alter the factory settings ON OFF SW1_1 Without Electric Heater With Electric Heater SW2_2 Without Disinfect With Disinfect SW2 Model selection User never allow t...

Page 26: ...ower supply and must be effectivelyearthed A creepage breaker must be installed adjacent to the power supply Never use the wire and fuse with wrong rated current otherwise unit may break down and cause fire furthermore CN1 Power supply CN17 Electronic expansion valve CN19 T5U upper tank water temp sensor CN9 Fan SW1 Factory setting for Disinfect Electric Heater model selection CN20 T5L lower tank ...

Page 27: ... the relevant electric technical standards of the State The power cord and the signal cord shall be laid out neatly and properly without mutual interference or contacting the connection pipe or valve After wire connection check it again and make sure the correctness before power on CAUTION The earthing pole of socket must be grounded well make sure that power supply socket and plug are dry enough ...

Page 28: ...e the pressure taps only if you need to load or unload the refrigerant circuit Hydraulic circuit Before realizing the unit connection make sure that the hydraulic system has been cleaned up and theclearing water has been drained Check that the water circuit has been chargedand pressurised Check that the cut off valves on the circuit are in the OPEN position Check that no air is present in the circ...

Page 29: ...when filled with water more than 287kg model 190 more than 412kg model 300 2 Located indoors such as a basement or garage and in a vertical position Sheltered from freezing temperatures 3 Drain pan installed and piped to an adequate drain 4 Sufficient room to maintenance the unit 5 Sufficient air for the heat pump to function the unit must be located in a space 15m and must have unrestricted air f...

Page 30: ...use or circuit breaker protection installed 22 How to check the power supply socket and plug are qualified Turn on power supply and keep the unit running for a half hour then turn off power supply and plug out check whether the socket and plug is hot or not Post Installation Review 1 Understand how to use the User Interface Module to set the various modes and functions 2 Understand the importance ...

Page 31: ...pressure between 1 5 Bar 6 5 Bar 0 15 MPa 0 65 MPa 1 5Bar 0 15MPa About Running 1 System Structure Figure Unit has two kinds of heat sources Heat pump compressor and electric heater Unit will automatically select heat sources to heat water to the target temperature When water flows out from the water outlet DHW the storage tank is full Turn off the hot water outlet valve and water effusion is fini...

Page 32: ...the ATCO will automatically shut off the power of compressor and E heater and reconnect it if the temperature falls down below 68 C If the water temperature is higher than 85 C the TCO will automatically shut off the power of compressor and E heater After that it needs to be reset manually by pressing the red button on the TCO Notes While the external temperature below than 7 C heat pump efficienc...

Page 33: ...unning parameters will be shown one by one with following sequence by each pushing of or button 9 7 STARTING REPORT Reading the objective operating conditions is useful for checking the unit over time With unit of full load namely in stable conditions and close to those of work take the following data Voltage and general absorptions with unit at full load Absorption of varied electrical loads comp...

Page 34: ...frequency when setting vacation mode otherwise will be extinguished 3 Compressor Icon will be lightened when compressor is running otherwise will be extinguished 4 Electrical resistance mode E Heater Icon will be lightened if e heater is activated otherwise will be extinguished If e heater is automatically activated by unit will be lightened If e heater is manually activated will flash with 2 sec ...

Page 35: ...will sound 3 times every 1 minute until protection error eliminated or press for 1 second 8 Lock If button is locked icon will be lightened otherwise will be extinguished 9 Temperature unit If setting temperature unit as celsius C will belightened icon will show celsius degree If setting temperature unit as Fahrenheit F will belightened icon will show Fahrenheit degree Press for 10sec it will chan...

Page 36: ... clock setting Icon shows the clock Whenever there is any setting for clock SET CLOCK will be lightened 1 Manually turn e heater ON E heater If E heater is OFF follow these steps below to manually turn it on Press E HEATER Icon will flash Press For confirm manually turning E heater on then E heater is activated to Heat up water to the target temperature After that if need manually turn E heater on...

Page 37: ...wly Set the hour value of clock Press For confirm the hour setting Then the minute value of clock will flash slowly Set the minute value of clock Press For confirm the minute setting and quit clock setting 3 1 Set Timer Scheduling Press Enter timer setting Select timer which needs to be set The timer icon will flash slowly if it isselected Confirm the selected setting timer Then icon will be light...

Page 38: ...as not been set when press button CANCEL the display will show After complete cancelling timer press button CANCEL for 3sec to quit timer cancelling Check Timer Scheduling Press Enter timer checking Select time which needs to be checked The timer icon will flash slowly if it is selected and the timer action ON or OFF and set clock will be shown If the action is ON target temperature will be shown ...

Page 39: ...eased continuously When setting vacation days press more than 1sec day value will be decreased continuously Under query mode check items will page down by pressing 7 ENTER Confirm unlock If screen and buttons are unlocked press to upload setting parameters after setting any parameter If press within 10sec setting parameters will be uploaded to unit If press beyond 10sec please resetting all parame...

Page 40: ...efault as 14 days Confirm vacation setting and quit out The unit will immediately go into vacation mode In vacation mode the setting target water temperature is 15 C as default will show the remanent vacation days On the last day of vacation unit will automatically start Disinfect function and automatically reset the target temperature to the last one before vacation If unit has already been under...

Page 41: ...is blocked The evaporator is covered with too much dust Incorrect power supply exceeding the range of 220 240V 10 Contact service center 10 7 WHEN ERROR HAPPENED If some normal errors happen unit will automatically shift to E Eheater for emergent DHW supply Please contact qualified staff to repair If some sever error happen unit will not start please contact qualified staff to repair If some error...

Page 42: ...the unit E6 Compressor discharge temperature sensor TP error Maybe the connection between sensor and PCB has released or sensor has been broken Contact a qualified person to service the unit E8 Electric leakage error If PCB current_induction_circuit check the current difference between L N 14mA system consider it as electric leakage error Maybe some wires have been broken or bad wire connection Co...

Page 43: ...compressor running if it is 10A the compressor will be stopped and protected 2 Compressor e heater opened if it is IEH 10 the compressor will be stopped and protected Possible absorption or abnormal activation of the electrical resistance Maybe because of compressor broken system blocked air or water or more refrigerant in system after repair water temperature sensor malfunction ect Check that the...

Page 44: ...ecreased a lot but there is still a mount of hot water can be tapped A Because the upper water sensor is located on the upper 1 4 storage tank when tapping hot water out it means there is at least 1 4 storage tank of hot water available Q Why sometimes unit shows LA on display A The heat pump available running externalrange is 7 43 C if externaltemperature is out of range system will show abovemen...

Page 45: ...cative manner the regulation specifies the following Companies and technicians carrying out installation maintenance repair interventions checks for losses and recovery operations must be CERTIFIED in accordance with the local regulations The check for losses must be carried out an an annual basis Check the connection between power supply plug and socket and ground wiring regularly The missing or ...

Page 46: ...d the water freezing and damage of E heater If a long period of inactivity is foreseen put the unit in OFF wait a few minutes to allow all the actuators to reach the rest position Turn off the power in order to avoid electrical risks or damages by lightning strikes Evacuate all the water storage storage tank and the pipeline and close all the valves It s recommended that the starting up after the ...

Page 47: ...ed when its diameter is of a third of the original anode Remove power supply Turn off the water inlet valve A Open hot water tap for decrease the pressure of the storage tank Open tap B Empty the storage up to point C Unscrew the screws and remove the cover cap Get off the anode rod Replace with a new one and make sure effective sealed Control that there are no water losses from the fitting Put th...

Page 48: ...y cleaning should ideally take place between weekly and monthly It is advisable to start with frequent checks and to adjust the frequency based on how much dirt is discovered Unit 190 Unit 300 A Air outlet B Air inlet C Air filter In terms of the filter set in air inlet directly namely air inlet without connect with canvas the method of dismantle the filter is anti clockwise unscrew the air inlet ...

Page 49: ...ance and make sure effective sealed Check that there are no water losses from the fitting Restore the electric connections Put the cover cap B and fix Put de frontal cover A Open the water inlet tap C untill water flows out from outlet tap then turn of water outlet tap Power on then restart the unit 11 15 CONDENSATE DISCHARGE Dust and deposits could cause obstructions In addition in the pan can pr...

Page 50: ...aces M Air supply 2 Electric panel 7 Magnesium anode 3 Unit keypad 8 Water inlet 3 4 F 4 Electric line input 9 Water outlet 3 4 F 5 Condensate drain R Air inlet Size 190 Operating weight kg 287 Shipping weight kg 126 Shipping height mm 2070 Shipping depth mm 680 Shipping width mm 680 ...

Page 51: ...aces M Air supply 2 Electric panel 7 Magnesium anode 3 Unit keypad 8 Water inlet 3 4 F 4 Electric line input 9 Water outlet 3 4 F 5 Condensate drain R Air inlet Size 300 Operating weight kg 412 Shipping weight kg 149 Shipping height mm 2200 Shipping depth mm 775 Shipping width mm 745 ...

Page 52: ...h 115 123 Annual consumption AEC kWh 890 1356 Daily consumption kWh 4 22 6 34 COP EN 16147 2 76 3 01 Clima Warmer Heat pumps Water Heater 3 Domestic hot water profile L XL ηwh 125 143 Annual consumption AEC kWh 819 1173 Daily consumption kWh 3 86 5 49 Clima Colder Heat pumps Water Heater 4 Domestic hot water profile L XL ηwh 99 91 Annual consumption AEC kWh 1034 1845 Daily consumption kWh 4 90 8 5...

Page 53: ...ature that can be reached during Anti legionella mode Dinsifect It contains fluorinated greenhouse gases ELECTRICAL DATA Size 190 300 Power supply 1 V 220 240 1 50 220 240 1 50 F L A Current absorbed at the maximum allowed conditions A 16 1 16 5 F L I Power absorbed at full load at the maximum allowed conditions kW 3 70 3 75 M I C Maximum inrush current A 28 7 40 2 1 Power supply 220 240 1 50 Hz F...

Page 54: ...compatibilidad electromagnética 2009 125 UE Ecodesign Progettazione ecocompatibile Ecodesign Éco conception Ecodiseño 2011 65 UE RoHs Unit manufactured and tested according to the followings Standards Unità costruita e collaudata in conformità alle seguenti Normative Unité construite et testée en conformité avec les Réglementations suivantes Unidad construida y probada de acuerdo con las siguiente...

Page 55: ...under average climate conditions Water heating energy efficiency in rounded to the nearest integer and calculated in accordance with point 3 of Annex VIII whereby for solar water heaters and heat pump water heaters under average climate conditions Annual electricity consumption in kWh in terms of final energy and or the annual fuel consumption in GJ in terms of GCV rounded to the nearest integer a...

Page 56: ... under average climate conditions Water heating energy efficiency in rounded to the nearest integer and calculated in accordance with point 3 of Annex VIII whereby for solar water heaters and heat pump water heaters under average climate conditions Annual electricity consumption in kWh in terms of final energy and or the annual fuel consumption in GJ in terms of GCV rounded to the nearest integer ...

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