KaVo EXTRAmatic 9040 Operating Instructions Manual Download Page 1

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Operating Instruction

EXTRAmatic 9040

Always be on the safe side.

Summary of Contents for EXTRAmatic 9040

Page 1: ...Operating Instruction EXTRAmatic 9040 Always be on the safe side ...

Page 2: ...Manufacturer Kaltenbach Voigt GmbH Bismarckring 39 D 88400 Biberach www kavo com Sales KaVo Dental GmbH Bismarckring 39 D 88400 Biberach Tel 49 7351 56 0 Fax 49 7351 56 1488 ...

Page 3: ...Amatic front panel 14 3 2 EXTRAmatic rear panel 15 3 3 Control panel 16 3 4 Technical data 17 3 5 Rating plate 20 3 6 Scope of delivery of EXTRAmatic 9040 dust extraction system 21 4 Start up 22 4 1 Preparation for commissioning 22 4 1 1 Lifting and carrying the unit 23 4 2 Connector 24 4 2 1 Connecting at the workplace 24 4 2 2 Connecting at the dental laboratory 26 4 2 3 Connecting the extractio...

Page 4: ...00 44 5 3 10 Active carbon filter control utility program 2500 45 5 3 11 Time to change active carbon filter utility program 2450 45 5 3 12 Time since carbon filter was changed utility program 2455 45 5 3 13 Reset active carbon filter monitoring time utility program 2550 45 5 3 14 Duration to cut out utility program 2600 46 5 3 15 Memory time utility program 2650 46 5 3 16 SW version utility progr...

Page 5: ...tracting should be gathe red 1 1 1 Symbols See the section Safety Warning Symbols Important information for users and technicians CE mark Communauté Européenne A product with this mark meets the requirements of the corresponding EU Directive i e the applicable Euro pean standard Action required Follow instructions for use 1 1 2 Target audience This document is for dental technicians and laboratory...

Page 6: ...Amatic 9040 1 User notes 1 2 Service 1 2 Service Service hotline 49 7351 56 1600 Service Zahntechnik kavo com Please indicate the product serial number in all requests Additional information can be obtained at www kavo com 4 62 ...

Page 7: ...ith operating maintenance or connection instructions corrosion con taminated media supply or chemical or electrical influences deemed abnormal or impermissible in accordance with factory specifications The warranty does not usually cover lamps light conductors made of glass and glass fibers glassware rubber parts and the colourfastness of plastic parts The warranty expires when defects or their co...

Page 8: ... in transit In Germany If external damage to the packaging is visible upon delivery follow the procedure below 1 The recipient must record the loss or damage in the notice of delivery The re cipient and employee of the transportation firm must sign the notice of delivery 2 Leave the product and packaging unchanged 3 Do not use the product 4 Report damage to the shipping company 5 Report damage to ...

Page 9: ... is no discernable damage to the packaging upon delivery proceed as follows 1 Report the damage immediately or at least 7 days after the delivery to the deli very company 2 Leave the product and packaging unchanged 3 Do not use a damaged product Note If the recipient does not follow one of the above instructions the damage will be held to have occurred after the delivery according to CMR law secti...

Page 10: ...Operating Instruction EXTRAmatic 9040 1 User notes 1 4 Transportation and storage Temperature range Humidity Air pressure 8 62 ...

Page 11: ...cates a hazardous situation that can lead to property damage or minor to mo derate injury WARNING WARNING indicates a hazardous situation that can lead to serious injury or death DANGER DANGER indicates a maximum hazardous situation that can directly cause serious injury or death 2 1 2 Structure DANGER The introduction describes the type and source of the hazard This section describes the potentia...

Page 12: ... that the KaVo product is constantly ready for operation and retains its value the recommended maintenance activities must be carried out KaVo cannot accept responsibility for damage caused by External factors beyond its control poor media quality or defective installation The use of incorrect information Repair work carried out incorrectly The user must ensure that that the device works properly ...

Page 13: ...l must perform a technical inspection of the dust collection system at least once a year to check the filter for damage make sure the machine is airtight ensure that the control device is functioning correctly and to check collection efficiency Precautions during servicing Before removing the dust extraction system from the contaminated area it should be aspirated or wiped clean and the openings o...

Page 14: ...ctrode lines and accessories for damage to the insulation CAUTION Damage from liquids Malfunctions of electrical components Cover openings in the product to prevent the penetration of liquids Remove liquids from the interior of the device CAUTION Premature weary and malfunctions from improper servicing and care Reduced production time Perform regular proper care and maintenance CAUTION Damage caus...

Page 15: ...uction EXTRAmatic 9040 2 Safety 2 4 Protective clothing 2 4 Protective clothing It is recommended that the following protective clothing be worn when emptying or servicing the extractor unit Mask Gloves Goggles 13 62 ...

Page 16: ...nert dust particles and vapours methyl methacrylate in particular from the atmo sphere 3 1 EXTRAmatic front panel 10 7 5 4 9 8 6 1 14 12 13 11 3 2 EXTRAmatic front panel Cover for electronic parts Dust container Control panel Hood On off switch Active carbon filter Filter cover Silencer ABSORBA long term filter Locking lever Filter flange Stainless steel slide Front panel Filter strip 14 62 ...

Page 17: ... 5 12 Rear view of the EXTRAmatic unit Control line connection Collar Ø 50 42 mm reducer Port for connecting lead Height adjuster Compressed air connection Power line 100 120 V Japan USA External control panel connection Mains connection 230 V Connecting elbow Circuit breakers Ø 50 mm extraction hose Extraction hose connection 15 62 ...

Page 18: ...l for dust container operating status LED display for automatic operation LED for malfunction LED display for continuous operation Symbol for malfunction LED display for selected suction step Button Save Terminate entry Button Suction step Button Left Back Symbol for filter cleaning Button Up LED for filter operating status Button Down LED for dust container operating sta tus Display 16 62 ...

Page 19: ...reen 835 865 mm Height 9 screen 910 940 mm Weight 7 screen 40 kg 8 screen 41 kg 9 screen 42 kg Rated voltage Voltage ranges 100 120 V 50 60 Hz 230 V 50 60 Hz Circuit breaker Permissible voltage fluctuation 10 Power rating Extractor unit power rating 1 100 Watt maximum Power rating for connected equipment 1 900 Watt maximum Consumption power rating 3 000 Watt maximum 17 62 ...

Page 20: ... A Extraction level 1 extraction unit 0 9 1 0 m3 h Level I 60 86 U Level II 90 129 U Level III 135 167 U Level VI 141 191 U Pressure Low pressure 120 mbar max Compressed air connection supply 6 bar max Cut off point vmin Level I 54 m3 h Stufe II 81 m3 h Level III 121 m3 h Level IV 128 m3 h Intake connection Dust extractor Ø 50 mm Aspiration hole Ø 42 or 50 mm 18 62 ...

Page 21: ...Maximum permissible leakage current for load 0 5 mA Protection class I Contamination level 2 Overvoltage category II Usage category M Ambient conditions Permissible ambient temperature range for 230 V version 5 C to 40 C Permissible ambient temperature range for 100 120 V version 5 C to 35 C Permissible up to maximum relative hu midity 80 Permissible up to a maximum 2000 m altitude 19 62 ...

Page 22: ...nisch geprüft testedfor dusttechnology 15 Manufacturer Year of manufacture CE mark Nominal recording performance Operating pressure Voltage ranges 100 120 V 230 V Barcode REF reference number Note accompanying documents and safety instructions Device type GS mark tested safety For disposal information see use in accordance with intended purpose VDE mark BGIA mark Serial number 20 62 ...

Page 23: ...Material number Hose 50 mm dia 5 m length 0 695 1422 2 x reducing dia 50 42 mm 0 224 6597 2 x elbow 42 mm dia 0 657 1182 1 x elbow 50 mm dia 0 657 1172 Instructions for use 1 003 6043 de 1 003 7096 en 1 003 7097 fr 1 003 7098 it 1 003 7099 es Included in dust container Connection parts for DL line consisting of 1x 0 220 0949 0 220 0455 0 203 4901 0 657 0861 screw set for attachment 0 657 0821 21 6...

Page 24: ...re operating the unit with a single extraction point you do not require a compressed air connection or diverter module Seal any extraction vents that you do not require with a plug Mat no 0 657 0492 If you are operating the unit with more than one extraction point a compressed air connection will be required inlet pressure of at least 1 bar and max 6 bar The operating pressure for the suction path...

Page 25: ...g Instruction EXTRAmatic 9040 4 Start up 4 1 Preparation for commissioning 4 1 1 Lifting and carrying the unit Before lifting remove the front panel The unit can be lifted and carried at points and 1 2 3 23 62 ...

Page 26: ...s intended location On the rear of the unit remove the cover that was protecting the electronic connections in transit At the workplace push the unit into position do not screw it to the bench top or adjacent objects The unit is clamped on to the worktop using levelling screws See also 4 2 4 Levelling Page 28 If the extractor unit is beneath a work bench the height of the unit will need to be adju...

Page 27: ...ction hoses before pushing the extractor unit in place See also 4 2 3 Connecting the extraction hoses Page 26 Connecting to large equipment If you are using this unit with large equipment such as shape grinders or abrasive blast machines a Ø 50 mm extraction hose is recommended Do not stretch the hose vertically or allow it to sag Use hose clips as required 25 62 ...

Page 28: ...D I N D V G W A B S O R m a t i c R 4 2 3 Connecting the extraction hoses Note If the extractor unit has recessed extraction openings ensure that the hose is the optimum length that it is not bent or under tension and that it glides smoothly on the hose runner When fitting hoses for use in KaVo laboratory workstations or at KaVo extractor units or support racks choose those with a diameter of 42 m...

Page 29: ...0 42 mm reducer Cut the extraction hose to size it must not sag or stretch when inserted in the extractor unit o 50 mm o 50 mm o 42 mm o 42 mm Fit the extraction hose Ø 50 mm onto the connecting elbow and insert into the extractor unit 1 2 Do not stretch the hose vertically or allow it to sag Use hose clips as required 27 62 ...

Page 30: ...container Flip the latches up and remove the cover Using the allen key adjust the four height adjusters until the unit is at the desired level With the allen keys insert the supplied stoppers into the openings to seal them to protect from dust Insert cover and dust container Flip the locking lever upwards Attach front panel 3 4 5 1 2 7 6 28 62 ...

Page 31: ...from the equipment to the dust extraction system In this case it is not necessary to plug the power plug of the equipment into the rear socket Press mains switch and into OFF position Insert the control line in control sleeve of the dust extraction system Insert the control line in control sleeve on the K Control unit Insert the power cable from the K Control unit into the appropriately groun ded ...

Page 32: ...gned to each other see mark The total connected load must not exceed 1900 Watt but may be distributed over 3 sockets If the unit is connected without a control line a connecting cable is required between the controller and extractor unit Insert connecting lead into socket on the extractor unit Insert the country specific mains plug into socket of connecting lead 1 5 2 0 3 1 5 2 4 1 3 30 62 ...

Page 33: ...he foot switch lead into the appropriate socket on the extractor unit ensuring it is positioned correctly 3 2 2 1 4 2 8 Connecting an external control panel Install the external control panel in its intended location Note Make sure that all constituent parts are positioned correctly Plug the cable from the external control panel into the extractor unit EXTRAmatic 1 4 3 2 EXTRAmatic 31 62 ...

Page 34: ...Connector 4 2 9 Connecting to the mains Mains connection 230 V Switch the on off switch to the 0 position Insert the mains lead connector into socket Plug the mains cable in at the mains which must be earthed in accordance with regulations 13 2 3 1 32 62 ...

Page 35: ...struction EXTRAmatic 9040 4 Start up 4 2 Connector Mains connection 100 120V Plug the mains connection lead 100 120 Volt for Japan and US in at the mains which must be earthed in accordance with regulations 1 33 62 ...

Page 36: ...alienisch 24 franzoesisch 2800 Normalanzeige 30 Kombianzeige 31 Unterdruck 2250 EEPROM Init ja 2251beendet nein Haupt undNebensteuerung 2300 Automatische 2310 AP1 2301 Motor aus Empfindlichkeitseinstellung 2311 AP2 2302 Motor ein 2312 AP3 2303 Übernehmen gespeichert verworfen falsche Meldung Schwelle 2350 Manuelle Empfindlich 2351 AP1 0 1023 keitseinstellung 2352 AP2 0 1023 2353 AP3 0 1023 116 230...

Page 37: ...cted up to it The display shows the software and hardware version Anzeige Benutzer SW 3 2 HW 1 2 5 2 2 Automatic mode This is recommended for normal operation Press the button This switches from Continuous to Automatic mode In automatic mode extraction only starts when at least one of the connected devices e g K5 or K12 unit is in operation 5 2 3 Continuous mode This is suitable for use with tools...

Page 38: ...RAmatic main display EXTRAmatic 5 2 4 Extraction level preselection There are four extraction levels to choose from You use this button to manually select the one you require an LED shows which level is selected It is possible to pre programme the extraction level at each extraction point via in dividual configuration see User program It is possible to preset a temporary increase in the extraction...

Page 39: ...ation AB Connection socket 0 Off or no 1 On or yes 00 NO ERRORS 01 ERROR 10 M2 ERROR 11 B8 CONTAINER ERROR 23 EEPROM ERROR 24 FILTER DEFECT 25 LOW PRESSURE ERROR 26 NODE GUARDING ERROR 28 ROM ERROR 30 WARNING FILTER FULL 31 WARNING CONTAINER FULL 32 WARNING CARBON FILTER FULL Sym bols Meaning Filter dust container symbol Malfunction symbol Save Exit button Back button Up button Down button Extract...

Page 40: ...select yes or no Choosing Optimum operating mode yes means that this workstation shall always receive the extraction level configured If insufficient extraction power is available other workstations will be locked Choosing Optimum operating mode no means that this workstation shall receive the extraction level configured if this amount of power is available The other work stations will not be lock...

Page 41: ...ton select Adjust unit and choose ENTER Using the up or down button select HF or no and choose ENTER If you are running an HF unit at this workstation select HF otherwise select no Factory setting Adjust unit No Press the back button This takes you out of the utility program Examples Example 1 3 technical workstations Settings for workstation 1 AP1 workstation 2 AP2 and workstation 3 AP3 Extractio...

Page 42: ...or AP 1 Extraction level 72 U Optimum Yes Current identification Settings for AP 2 Extraction level 36 U Optimum Yes Current identification Settings for AP 3 Extraction level 24 U Optimum Yes Current identification If the shape grinder AP 1 is in operation the sandblaster AP 2 and technical workstation AP 3 are locked 40 62 ...

Page 43: ... level 36 U Optimum No Current identification Settings for AP 3 Extraction level 24 U Optimum No Current identification The shape grinder AP 1 sandblaster AP2 and technical workstation AP3 can be operated at the same time 5 3 3 User survey utility program 2100 Using the the up or down button select the User survey utility program and choose ENTER Using the up or down button select the required wor...

Page 44: ...ng the the up or down button select the Standard screen utility program and choose ENTER Using the the up or down button select the Combination screen or Low pres sure screen utility program and choose ENTER These selection screens appear once the extractor unit has been switched on Combination screen This shows the extraction level required at the different work stations Low pressure This shows t...

Page 45: ...own button select the required workstation AP1 AP2 or AP3 The unit to be measured is either switched off or on standby Press ENTER The message Motor off appears on screen The lower current level is measured The message on screen switches to Motor on Switch on the unit to be measured or start up the handpiece at a low speed Once the measurement is complete the following three values are displayed o...

Page 46: ...etting 80 230 V 260 100 V 200 120 V Press the back button This takes you out of the utility program 5 3 9 Display of the socket current utility programm 2400 Using the the up or down button select the Socket current utility program and choose ENTER Using the up or down button select the required workstation AP1 AP2 or AP3 Press ENTER This displays the present measured current status at the selecte...

Page 47: ...m 2450 Using the the up or down button select the Carbon filter change utility program and choose ENTER Using the up or down button select the service life setting you require Press ENTER This saves the new value that has been set Factory setting 800 hours 5 3 12 Time since carbon filter was changed utility program 2455 Using the the up or down button select the Carbon filter service life utility ...

Page 48: ...ck button This takes you out of the utility program 5 3 14 Duration to cut out utility program 2600 Using the the up or down button select the Duration to cut out utility program and choose ENTER Using the up or down button set the time you would like extraction to continue running after completion until it cuts out between 3 and 20 seconds Press ENTER This saves the new value that has been set Fa...

Page 49: ...system utility pro gram Factory setting 5 seconds Press ENTER This saves the new value that has been set 5 3 16 SW version utility program 2700 Using the up or down button select the Software version utility program The software version for this extractor unit will then be displayed e g SW ver sion 2 0 5 3 17 Regular filter cleansing time utility program 2750 Using the the up or down button select...

Page 50: ...n or re pairs of this product on account of the rigorous safety functional and dedicated suitability testing which these parts undergo 6 1 Cleaning To clean a soiled extractor unit rub or wipe down its outer casing using a damp cloth See also 2 2 2 Product specific Page 11 Annual inspection See also 2 3 1 General Page 12 Safety instruction Penetrating fluids 48 62 ...

Page 51: ...e refuse bag Disassembly Remove front panel Pull out the stainless steel slide from beneath the base of the dust container 1 2 Press locking tension lever downward Insert stainless steel slide above the dust container in the upper parking position in the groove provided must be flush against the seal 1 2 49 62 ...

Page 52: ...essories disposal setMat no 065 70951 in dust container and press against container floor and walls Insert the overhanging material into the slot around the container s edge and press the refuse bag fully against the contours of the dust container to keep trapped air to a minimum Place cardboard insert accessories disposal setMat no 0 657 0951 on con tainer floor and tighten 1 3 2 50 62 ...

Page 53: ...rted refuse bag into the extractor unit and withdraw the stainless steel slide while pressing it up against the rubber seal 1 2 Fix the dust container by flipping the locking lever upwards Clean the stainless steel slide under running water and insert beneath the dust container Reattach the front panel 2 3 1 51 62 ...

Page 54: ...arcoal filter and remove cover 1 2 3 Remove the two sound insulation inserts or used active charcoal filter blocks Mat no 065 71152 monitoring and length of use settable according to the utility program Charcoal Filter Monitoring and Charcoal Filter Exchange Schedule See also 5 3 10 Active carbon filter control utility program 2500 Page 45 5 3 11 Time to change active carbon filter utility program...

Page 55: ...bon filters have been installed as per utility program Reset active carbon filter monitoring time See also 5 3 13 Reset active carbon filter monitoring time utility program 2550 Page 45 At the same time the change time can be adjusted to between 100 and 2 500 operating hours as required as per utility program Time to change active carbon filter See also 5 3 11 Time to change active carbon filter u...

Page 56: ... in order to guarantee full operability and safety of this unit Suitable protective clothing mask gloves etc must be worn In the event of partial filter wear and tear which is caused by long term use and can no longer be remedied by frequent cleaning the filter including strip must be replaced Disassembly Remove the front panel and the dust container Remove hex head screw M5 x 14 and remove safety...

Page 57: ...Instruction EXTRAmatic 9040 6 Preparation methods 6 2 Maintenance Unfasten the clamping nut at the filter flange EXTRAmatic R M5x14 Slightly lift the filter flange and remove it EXTRAm atic 1 2 3 4 5 6 7 8 55 62 ...

Page 58: ...e used filters and brush strip in PE waste bag accessories disposal setMat no 0 657 0951 and dispose EXTRAm atic 1 2 3 4 5 6 7 8 Installation Carefully insert new filters Mat no 065 71142 and centre them in the rear filter flange Slightly lift filter at the front and affix the filter with front filter flange by screwing on clamping nut Follow the reverse sequence for additional instal lation See a...

Page 59: ...ic 1 2 3 4 5 6 7 8 6 2 4 LEDs Filter LED always on See also 7 Troubleshooting Page 59 Warning 30 If LED is constantly lit this indicates that the filter is full The next time the extractor motor is switched off the filter is subjected to an auto matic clean for approx 60 seconds This indicator is also a sign to the user that they should temporarily turn off the connected tool EXTRAmatic 2 1 3 4 57...

Page 60: ...the malfunction LED are both on at the same time this indicates that there is a malfunction at the filter or extraction channels EXTRAmatic 2 1 3 4 Dust container LED always on If LED is constantly lit this indicates that the dust container is full The next time operation of the extraction motor is interrupted the motor will be stopped automatically and prevented from starting up The dust containe...

Page 61: ...lly af ter cleaning this error is displayed Check suction paths exchange filter if necessary Error 25 1200 Low pressure error Low pressure not created despite an activated extraction motor Faulty extraction motor Replace extraction motor Extraction hose is missing or not in serted correctly Fit extraction hose or insert pro perly Filter lid not fitted Fit filter lid Warning 30 1201 Filter cleaning...

Page 62: ...ubleshooting Malfunction Cause Remedy Dirt guard gold micro filter blocked Clean dirt guard Empty and clean gold micro fil ter replace if necessary The preset extraction level is too low Using the button select the next extraction level up 60 62 ...

Page 63: ... Exhaust set 0 657 0901 Extractor panel for EXTRAma tic 0 657 0841 EXTRAmatic extractor panel 904x 0 657 1531 Foot switch 1 000 3147 Reduction 50 42 dia 0 224 6597 5 meter hose 50 mm dia 0 695 1422 1 2 meter hose 42 mm dia 0 695 1402 K Control control line 1 000 7198 Cable set 7000 904x 0 691 4702 61 62 ...

Page 64: ...n Material summary Mat no Membrane keypad ABS 904x 0 657 3772 Cable set 4000 904x 0 691 4642 Treatment materials and consumables Presentation Material summary Mat no Active charcoal filter 0 657 1152 Disposal set 0 657 0951 ABSORBA long term filter 0 657 1142 62 62 ...

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