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Karsan Jest Euro VI, User Manual

The Karsan Jest Euro VI user manual is available for download, absolutely free, from our website. This comprehensive manual provides detailed instructions and guidance on effectively operating and maintaining your Karsan Jest Euro VI. Get your copy today and ensure the optimal performance of your vehicle.

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52

MAINTENANCE

6.2  Air Filter

Air Filter

WARNING

If the air filter is clogged,it is recommended to 

replace it before the periodical maintenance  

time.

WARNING

Always use genuine parts. To use non-genuine 

parts may cause undesired results on engine 

performance.

Removal

Check

Replacement

1.  To remove the air filter,pull the clamps and 

open the locking brackets.

2.  Remove the cover

3.  Pull out the filter element.

• 

Prior to check the air filter,stop the engine.

•  Ensure that the engine is stopped and the 

contact key is at “OFF” (Closed) position. 

•   Do not start the engine before mounting the 

air filter.

•  After the maintenance, reset the display. And 

check it after starting the engine.

To replace the air filter, take the vehicle to a 

KARSAN service station.

Summary of Contents for Jest Euro VI

Page 1: ...EURO VI ...

Page 2: ......

Page 3: ... you have a modern powerful strong business partner It is important to read this manual carefully in order to understand and know your vehicle well In order to use your vehicle in most secure and efficient way please follow up the descriptions and warnings in this manual Congratulations for your new commercial source and get plenty of earnings Karsan Otomotiv Sanayii ve Tic A Ş ...

Page 4: ...and Environment 8 1 1 8 Using Mobile Phones and Other Accessories 8 1 2 Labels used on the vehicle 9 VEHICLE IDENTIFICATION 10 2 1 Vehicle ID Plate 10 2 1 1 Chassis Number 10 TECHNICAL SPECIFICATIONS 11 2 2 Technical Specifications 11 2 3 Dimensions 12 DRIVER S AREA 13 2 4 Instrument and Control Panel 13 AUTOMATIC DRIVER WINDOW 14 2 4 1 Left Control Panel 14 INSTRUMENTS INDICATORS GAUGES 15 2 4 2 ...

Page 5: ...DOOR OPENING 29 SEAT ADJUSTMENT 30 3 1 Driver Seat 30 USE OF SAFETY BELT 31 3 2 Safety Belt 31 DRIVER COMFORT 32 3 3 Sunvisor 32 3 4 Interior Rear View Mirror 32 3 5 Digital Display 32 PASSENGER COMFORT 33 3 6 Sliding Passenger Windows 33 3 7 Roof Hatch 33 GET ON GET OFF 34 3 8 Get Off Buttons 34 HANDICAP PASSENGERS 35 3 9 Handicap Passenger Get Off Button 35 3 10 Handicap Passenger Get On Button ...

Page 6: ...lacement 41 4 5 Tyres Rotation 42 LEAVING THE VEHICLE 43 5 1 Emergency Exits 43 5 2 Emergency Exit Valves 44 EMERGENCY EXIT 45 5 3 First Aid Bag 45 FIRST AID AND INTERFERE 46 5 4 Chock 46 FIRE PROTECTION 47 5 5 Fire Extinguisher 47 LIFTING THE VEHICLE 48 5 6 Lifting Jack and Set of Tools 48 TOWING 49 5 7 Towing Hook 49 SHUT DOWN THE ELECTRIC CIRCUIT IN CASE OF EMERGENCY 50 5 8 Circuit Breaker Swit...

Page 7: ... 4 Windshield Water Tank 54 BRAKE AND CLUTCH HYDRAULIC 55 6 5 Brake Hydraulic 55 6 6 Clutch Hydraulic 55 VEHICLE CLEANNESS 56 6 7 Vehicle Outside Cleanness 56 6 8 Vehicle Inside Cleanness 56 CORROSION 57 6 9 Corrosion Protection 57 CLEANING OF NEW VEHICLES 58 CORROSION 59 6 10 Seasonal Maintenance 59 PERIODICAL MAINTENANCE AND CONSUMABLE MATERIALS 60 ...

Page 8: ...s desgined for common use in all JEST models therefore some specifications can be different than in this manual This vehicle is manufactured to carry passengers Passenger capacity is shown in the capacity label This vehicle cannot be used for another purpose Improper use of this vehicle will be responsibility of the owner and the driver In order to keep you and your passengers safe some hardwares ...

Page 9: ...service work is performed by user and authorized services according to the user manual warranty and service manuals given with the vehicle INFORMATION This symbol is used to give an important information about the subject WARNING This symbol is used to warn the user against possible injuries and damages ENVIRONMENT This symbol is used to warn the user to protect the environment during processes OP...

Page 10: ...driver can face undesirable troubles To make the service and maintenance work at KARSAN service stations will ensure the comfortable driving experience and also low fuel consumption Therefore the clean environment can be achieved When you provide your vehicle to KARSAN service station it becomes one of the members of KARSAN environment system At all of KARSAN service stations environment protectio...

Page 11: ...used on the vehicle Prior to Use Your New JEST 11 10 0 11 6 1 EMERGENCY EXIT ATTENTION IN CASE OF EMERGENCY PULL THE HANDLE UYARI WARNING ANTİFRİZ ANTIFREEZE 25 C ATTENTION PUSH AND ROTATE THE ARM TO OPEN THE DOOR IN CASE OF EMERGENCY ...

Page 12: ...assis number label is located on the driver door inside panel and the right front mudguard 2 1 Vehicle ID Plate 2 1 1 Chassis Number Vehicle Identification INFORMATION The informations on the label ensures to get faster road assistance and spare parts service WARNING Don t remove scratch or damage the ID plate ...

Page 13: ...adius 6800 Maximum Power kW rpm 125 3500 Maximum Torque Nm rpm 400 1250 Maximum Speed km hr 135 STEERING Type HPS Rack bar type TRANSMISSION Type Automatic Synchromatch 6 Fwd 1 Rev CLUTCH Type Hydraulic Driven CARRIAGE CAPACITY Seat Foldable Driver 9 4 1 10 4 1 AXLES Front Axle Capacity kg 2300 Rear Axle Capacity kg 2300 TYRES Size 215 75 R 16 C 113 111 RIMS Size 6J X 16 FUEL TANK Capacity lt 80 A...

Page 14: ...12 VEHICLE INFORMATION 2 3 Dimensions ALL DIMENSIONS ARE IN MM Technical Information ...

Page 15: ...t Control Lever 2 4 1 Left Control Panel 2 4 6 Right Control Panel 2 4 5 Right Control Lever 2 4 2 Instrument Panel 2 4 3 Warning Lamps 2 4 1 Left Control Panel 2 4 2 Instrument Panel 2 4 3 Warning Lamps 2 4 4 Left Control Lever 2 4 5 Right Control Lever 2 4 6 Right Control Panel ...

Page 16: ...w push the button Left control panel is located on the lower side of the driver compartment By using the switch adjust the mirror position Mirror turns in the same direction with the arrows on the switch To choose left or right mirror turn the switch Automatic Driver Window Access Mirror Control Mirror Control Automatic Driver Window 1 2 1 2 ...

Page 17: ...uges Fuel Indıcator Rev Counter 1 2 Speedometer Engine Coolant Temperature Indıcator 3 4 Odometer 5 0 20 40 60 80 100 120 140 160 EDC km h 0 1 2 3 4 5 EBD rpm x 1000 120 90 60 1 2 1 0 1 2 AdBlue KARSAN l 100km AdBlue odo km 0000652 12 0V trip km 651 7 km h 0 0 1 1 2 3 5 4 ...

Page 18: ...ws the distance travelled by vehicle per hour km hr WARNING Don t wait to buy fuel until the tank is empty To avoid the damage of fuel filter buy fuel before your tank is empty WARNING Drive your vehicle in the allowed speed range according to the regulations ENVIRONMENT The high rpm values can effect the vehicle performance and fuel efficiency directly By driving with the high values can cause mo...

Page 19: ...he engine with idle speed To stop the engine may cause a serious problem on the engine parts If the temperature still high or you are facing this problem twice please go the the closest KARSAN authorized service station as soon as possible INFORMATION If the engine cooling water temperature comes above the normal value temperature warning lamp located on the display blinks red color Park the vehic...

Page 20: ...hows the hydraulic oil level is low If it lights up for a long period of time directly go to a KARSAN authorized service station Worn Brake Pad Warning Signal Warning Lamp Flasher Defected ABS Warning Low Hydraulic Oil Level Warning INFORMATION This button is also used for passing between the daily kilometer counter TRIP and total TOTAL kilometer counter informations To see the informations on the...

Page 21: ...the passenger stop button is pushed Orange light is displayed when the rear fog lamp is activated Green light is displayed when the front fog lamp is activated Red light is displayed when there is a problem about the battery charge alternator or the electric circuit If it lights up continuously please bring the vehicle to a KARSAN authorized service station Hand Brake Activated Warning Temperature...

Page 22: ...nger door is open Door Warning EBD AdBlue 2 Orange light is displayed when there is a problem in DPF system DPF Diesel Particulate Filter Warning WARNING Diesel particulate filter DPF is designed to remove diesel particulate matter or soot from the exhaust gas of a diesel engine Driving the vehicle at lower speeds may result more contamination of the filter In such a case engine contol unit automa...

Page 23: ...eel chaired passenger ramp is open Red light is displayed when the front vehicle distance is extremly near Yellow light displayed when the vehicle is leaving its lane AdBlue Warning Destination Panel Optional EBD Warning Ramp Open Warning Vehicle Tracking Warning Lane Departure Warning EBD AdBlue 2 EBD AdBlue 2 EBD AdBlue 2 EBD AdBlue 2 EBD AdBlue 2 2 WARNING If there is any AdBlue quality problem...

Page 24: ...activate the parking lamps turn the sleeve on the left control arm anti clock wise direction just for one stage To activate the dipped beam headlights turn the sleeve on the left control arm anti clock wise for two stages Parking Lamps General Low Beam Headlights 2 4 4 Left Control Lever Parking Lamps Low Beam Headlights ...

Page 25: ...n push the left control arm once To activate the right signal take the lever to the upper position High Beam Headlights Horn Right Signal 2 4 4 Left Control Lever High Beam Headlights Direction Signals Horn INFORMATION Warning light will be on when the main beam headlight is active INFORMATION When the right or left signal is active the warning light will be displayed on the instrument panel ...

Page 26: ...e Normal Working Frequency Third Stage Working with high Frequency To adjust the wiper speed turn the sleeve to the arrow direction 1 direction faster 2 direction slower Pull the right control lever to the driver side Water will be sprayed to the front window and wiper will work with low frequency Left Signal Windshield Wiper Windshield Washer 2 4 5 Right Control Lever Windshield Wipers INFORMATIO...

Page 27: ...ull and release the lever backward to upshift R N A M Neutral Pull the lever this position to neutral R N A M Reversing Pull the lever this position to move backward direction Transmission Usage 2 4 6 Robotized Transmission FGA M40 Robotized Transmission INFORMATION Before starting the engine and changing the driving direction brake pedal must be pressed fully R N A M ...

Page 28: ... lamp will be activated By repeating this process front fog lamp will be deactivated Rear Fog Lamp By pushing the button rear fog lamp will be activated By repeating this process rear fog lamp will be deactivated Interior Lighting White By pushing the button white interior lighting will be on INFORMATION While front and rear fog lamps are active warning lights will be displayed INFORMATION To acti...

Page 29: ...an speed 0 Fan is closed 1 Slow 2 Medium Speed 3 Fast To adjust the passenger side fan speed 0 Fan is Cclosed 1 Slow 2 Medium Speed 3 Fast General Power Supply 12VDC 11V 16V Supported Format USB MMC SD MP3 WMA Output Power 45W x 4 channel INFORMATION See manufacturer s user manual for detailed information WARNING Until pushing the button again mirror resistance will remain active When enough visua...

Page 30: ...t to the button will on Transfers the defroster air to the front and side windows driver feet and driver face Transfers the defroster air to the driver feet and driver face Red color shows the hot side and blue color shows the cold side By turning the switch to the right side air temperature increases By turning the switch in the opposite side air temperature decreases Defroster Control Panel A C ...

Page 31: ...RMATION Door button can be used only when the ignition key is in position A WARNING There is a two way safety system on the door While door is closing if there is any pinching issue door stops and moves opposite side slightly WARNING According to the regulations door opening button only works when the handbrake is active WARNING To avoid injuries please hold the lighter from its plastic side not t...

Page 32: ...seat backside is vertically positioned When the seat is adjusted in inclined position there may be a slippage from the belt if the collision occurs Fix the safety belts with the proper buckle Don t hold any fragile materials between your body and the safety belt In case of an accident these materials can be broken and give harm to your health There is an adjustable headrest on the seat Adjust the ...

Page 33: ...be dangerous slippage Fastening Control Removing To remove the safety belt push the red button on the buckle Fasten the safety belt with the proper buckle Pull the safety belt upward to control the tightness while it is fastened While it is not fastened pull it and check if it is coming easily or not Check also it is rolling properly when it is released Check the locking mechanism of the belt by p...

Page 34: ... get mirror can be released Adjust the rear view mirror to see inside and the back side of the vehicle On the digital display clock abd outside temperature value is shown alternately for every 10 sec 1 To adjust the clock push the button once With every push to the button it will increase one by one 2 To adjust the minute push the button once With every push to the button it will increase one by o...

Page 35: ...sh the window to the desired direction To avoid improper usage there are plastic covers on the hatches Prior to use the emergency exits these plastic covers should be removed 3 6 Sliding Passenger Windows 3 7 Roof Hatch Passenger Comfort Usage Usage OPTION This function is optional You may not have an emergency exit hatch on your vehicle ...

Page 36: ...one is next to the door the other two are on the window pillars just front of the rear seats When one of the buttons is pushed STOP sign will appear on the digital display 3 8 Get Off Buttons Get On Get Off Usage Access Signs and Warnings INFORMATION When the stop button is pushed until the door is opened there will be a warning sound and a light displayed on the panel ...

Page 37: ...by the handicap passengers to inform the driver that they will get off the vehicle at the next stop Handicap passenger get off button is located next to the handicap compartment When the button is pushed there is a handicap passenger pictogram is shown on the digital display 3 9 Handicap Passenger Get Off Button Handicap Passengers Usage Access Signs and Warnings ...

Page 38: ...p opens and closes automatically in cooperation with door buttons 3 10 Handicap Passenger Get On Button Handicap Passengers To fix the handicap chair clip the hooks to the wheels Put the safety belt into the slot via wrapping the handicap chair 3 11 Handicap Chair Safety Fixing Fixing Hooks Safety Belt Slot Safety Belt 1 1 2 2 3 3 3 12 Passenger Step INFORMATION When the ramp is opened there will ...

Page 39: ...Diameter inch 1150 Max Load Capacity kg 70 Tyre Pressure PSi Technical Specifications Choosing the proper tyre 4 1 Tyre Specifications 4 1 1 Tyre Sizes 4 1 2 Tyre Pressures General INFORMATION During driving period tyre pressure increases Check the tyre pressure when they are cold WARNING To exceed the tyre load capacity or nominal vehicle speed will cause tyre damages So that vehicle control cann...

Page 40: ...essures may cause undesired brake performance WARNING For the mentioned period all tyres must be winter tyre including spare tyre INFORMATION For the proper tyre type request information from KARSAN authorized service stations INFORMATION Studded tyres used for icy road conditions can be called as winter tyre Prior to long trips check all tyre pressures including spare tyres Check the tyre pressur...

Page 41: ...d conditions They can only be used on front tyres Mount the snow chains as tighten as you can Avoid to use the vehicle on an inclined road conditions when the snow chain is mounted Check the tightening of the snow chain periodically Do not reach a speed more than 20 km h with snow chains Do not use snow chains on a dry surface It may damage tyre and snow chain together During seasonal replacement ...

Page 42: ... by using wheel wrench Remove them according to the shown figure Lift the vehicle by using a proper type of lift device Use lifting points shown above WARNING Prior to lift the vehicle do not loosen the bolts completely and do not remove them Prior to lift the vehicle discharge the vehicle ...

Page 43: ...ust be ready to use Please check its pressure regularly In case of using the spare tyre repair the other damaged tyre as soon as possible And keep the spare tyre as ready to use WARNING 1 Contact surfaces on the wheel and hub must be cleaned well before mounting operation 2 Lift the wheel and place it on the hub 3 Install the wheel bolts and tighten hand tight 4 Using the lug wrench tighten crossw...

Page 44: ...should be marked for their original positions on the vehicle The tyres on the same side of the vehicle should be replaced with each other for the proper performance and traction Wrong rotation may cause negative brake performance Every time pay attention to use same brand type size of tyres for a good performance INFORMATION To check the tyre threads regularly please contact KARSAN authorized serv...

Page 45: ...mergency hammers These hammers can be used to brake the emergency exit windows 5 1 Emergency Exits Emergency Hammers Leaving the Vehicle WARNING Remove the hammer Bash the emergency exit window up Push the glass towards outside Leave the vehicle ...

Page 46: ...t on the exit valve and turn it CW to lock the passenger door from outside 5 2 Emergency Exit Valves Opening the Door From Outside Locking the Door From Outside Leaving the Vehicle UYARI Never lock the passenger door while driving In case of emergency exit valves may save the life Check periodically the exit valves Ensure that they are always ready to use ...

Page 47: ...y Exit Valves Opening the doors from inside Emergency Exit WARNING Use the emergency valve only the vehicle is stationary To use the emergency valve on the traffic may cause accidents First aid bag is located just behind the driver seat 5 3 First Aid Bag Access WARNING The materials inside the first aid bag are not for treatment They are used for only first aid purpose The first aid materials shou...

Page 48: ... Control Access Usage WARNING When the vehicle is parked on an inclined road surface it should be placed to the front or rear side of the wheel according to the position Also it is used during tyre replacement During a repair work on the brake system WARNING Prior to the daily trip check the first aid materials are inside the bag If there is a lack of a material replace the new one Check the mater...

Page 49: ...able sides first Place the warning signs around the vehicle which can be seen from the other drivers Do not let the unauthorized person to approach Ensure that the passengers are in a safe distance 1 Pull the safety pin 2 Ensure that the fire extinguisher is in a vertical position 3 Put the spray mouth to the fire and pull the lever 4 In case of a fire discharge the passengers to a safety place 5 ...

Page 50: ...al place after the lifting process is completed 5 6 Lifting Jack and Set of Tools Access Lifting Jack Application Points Usage Lifting the Vehicle WARNING Maximum load capacity of the jack is 1300 kg It should not be exceeded See the lifting jack user manual WARNING Do not lay under the vehicle when it is lifted Prior to lifting stop the engine Do not shock or shake the vehicle while it is in lift...

Page 51: ...ng the contact key to the position I Towing rope length should be max 5 meters and towing bar length should be max 1 meter If you use a towing rope with a length more than 2 5m use a red paint on it If your vehicle lighting system has a problem then put a 20x20cm red reflector behind the vehicle If the brake system is defected the maximum towing speed is 15 km hr If the brake system is not defecte...

Page 52: ...erminal clamp to the current transmitter side terminal and the other clamp to the current receiver side terminal If the battery is empty another battery from another vehicle can be used to charge it Park the two vehicles next by each other and pull the handbrake lever Check the battery capacities of each vehicle and also check if their battery poles are not rusted 5 8 Circuit Breaker Switch 5 9 Ba...

Page 53: ...ut the oil level control bar from the hole and clean it with a fabric Put it into the oil level control hole and pull out again Measure the oil level according to the strips on the bar 6 1 Engine Oil Level Control Engine Oil Control INFORMATION If the oil level is not between two strips then the oil is less or more The oil level should be between these two strips Upper strip shows the minimum leve...

Page 54: ...eck Replacement 1 To remove the air filter pull the clamps and open the locking brackets 2 Remove the cover 3 Pull out the filter element Prior to check the air filter stop the engine Ensure that the engine is stopped and the contact key is at OFF Closed position Do not start the engine before mounting the air filter After the maintenance reset the display And check it after starting the engine To...

Page 55: ...ater level regularly Ensure that the engine is stopped prior to check the water level Park the vehicle on a plain surface Do not full fill the expansion tank Add water till the low engine cooling water level warning lamp is disappeared If distilled water is added to the tank antifreeze ratio will be changed Anti freeze addition or replacement should be done by authorized KARSAN service stations To...

Page 56: ...esecrating Process WARNING Do not open the anti freeze tank while the engine is running The hot water vapor may cause serious injuries INFORMATION In normal conditions as a cooling water mix 50 antifreeze and 50 pure water Additionally antifreeze mixture content may change geographically Thus to learn the proper content ask to a KARSAN service station Windshield water tank is located inside of the...

Page 57: ...displayed on the instrument panel INFORMATION Clutch hydraulic should be replaced for every 45 000 km by authorized KARSAN service stations Brake hydraulic should be replaced for every 30 000 km by authorized KARSAN service stations WARNING Addition of brake and clutch hydraulic should be done by authorized KARSAN service stations WARNING Brake and clutch hydraulics is harmful for health Do not to...

Page 58: ...ARSAN service stations To clean the electronical display panel and the buttons do not use corrosive cleaning agents and detergents To clean the dashboard mats and cloth covers use vacuum cleaner and or warm water with soap Corrosion may occurs on metallic surfaces mechanical parts or connections How can it be determined Color change and corrosion on the outside of the metallic surface may cause ru...

Page 59: ...e vehicle to an authorized KARSAN service station to clean properly For hand washing process use maximum 50 C hot water and suitable cleaning agents 6 9 Corrosion Protection Corrosion Reasons Prevention WARNING To clean your vehicle do not use chemicals soaps and detergents which may cause corrosion to the protective paints on the metallic surfaces After cleaning is completed rinse the vehicle car...

Page 60: ...stem can only be used after 2 months for the new vehicles For this process use tap water and KARSAN approved cleaning agents For pressurized washing system you can use cold or hot water Depending on the manufacturer 1 or 5 cleaning agent can be added to the water ...

Page 61: ... other damages caused by accidents may resulted with rust if they are not repaired properly To prevent the scratches drive carefully on a muddy and stony road Clean the rust on the rim connections by using KARSAN approved wax Prepare the vehicle to the winter conditions according to the informations determined by KARSAN The residues staying for a long time on the vehicle surface may cause big prob...

Page 62: ... C R Front and Rear Brake Linings C C C C C C C C C C C C C C C C C C C C Shaft Clearance and Oil Leakage Control C C C C C C C C C C C C C C C C C C C C Clutch Pedal Clearance Control C C C C C C C C C C C C C C C C C C C C Clutch Hydraulic C C C R C C C R C C C R C C C R C C C R Eccentric Chain Control C C C C C C C C C C C C C C C C C C C C Fuel Filter R R R R R R R R R R R R R R R R R R R R Co...

Page 63: ...0 285 000 300 000 Electric Circuit Control Against Hot Material Contact C C C C C C C C C C C C C C C C C C C C Hand Brake Control C C C C C C C C C C C C C C C C C C C C Windshield Wipers C C C C C C C C C C C C C C C C C C C C Tyre Damage Control C C C C C C C C C C C C C C C C C C C C Tyre Replacement C C C C C C C C C C C C C C C C C C C C Wheel Nut Tightness Control C C C C C C C C C C C C C ...

Page 64: ...62 NOTES ...

Page 65: ...63 NOTES ...

Page 66: ...information and properties given in this booklet with out any prior notice Any part or text of this booklet con not be copied or distributed to third parties Karsan Otomotiv Sanayii ve Tic A Ş Hasanağa Organize Sanayi Bölgesi Sanayi Caddesi 16225 Nilüfer BURSA TÜRKİYE Telefon 90 224 484 21 70 25 Hat 90 224 280 30 00 Faks 90 224 484 21 69 ...

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