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CAMPER SHELL and Promaster City

 

 

 

 

STEP  3

 

 

 

 

 

 

 

TMCS_3:1

 

 

 

 

#1 = 

Position rear cross bar behind the  ½” button head 

bolt 

that attaches the rear U bar to the side channel.

 

Loosely bolt clamp plates together with bolts 

E

, washer 

I

 

and lock nuts 

J

I

 

 

 

 

 

 

#2 = 

With the camper shell rear door fully opened, 

E

 

measure the distance from the open rear door to the front

 

most point of the camper shell roof, where you will be 
locating the front mounting plates. See diagram in STEP 

5.

 

 

 

 

 

 

 

 

#3 =  

Position the front cross bar so that the distance from the 

rear U bar to the front cross bar is as per the measurement 
above. The objective is to locate the front foot as far forward on 
the camper shell roof as possible, but at the same time making 
sure that the opened camper shell rear door will not hit the rear 
U bar. See diagram in STEP 

5

. Loosely bolt clamp plates 

together with bolts 

E

, washer 

and lock nuts 

J

.

 

 

 

 

STEP  4   

(CAMPER SHELL ONLY)

 

 

 

 

 

#1 = 

There are 8 mounting feet in your box.  There are 

4 identical feet (these are the taller ones with the three 
holed flange on the bottom). These will be used for 
Camper Shell installation.  Find these now.

 

 

K

 

#2 =  

Position the Camper Shell feet into the

 

slider brackets on the cross bars.

 

 

 

 

#3 =  

Place the spacer 

inside the mounting 

brackets. Loosely  bolt  the feet to slider brackets 
using bolts 

K

, washers 

and lock nuts 

M

.

 

 

N

 

Summary of Contents for 80070

Page 1: ...Y INSTRUCTIONS for 80070 TOP MOUNT CAMPER SHELL NV200 City Express Transit Connect and ProMaster City Version 2 916 638 8703 800 343 7486 11261 Trade Center Drive Rancho Cordova CA 95742 www kargomast...

Page 2: ...RECOMMEND THAT YOU NOT EXCEED 200 LBS OF EVENLY SPACED CARGO TOO MUCH WEIGHT COULD DAMAGE YOUR CAMPER SHELL KARGO MASTER MAKES NO REPRESENTATION OR WARRANTY AS TO THE AMOUNT OF WEIGHT THAT CAN BE CAR...

Page 3: ...n Head Bolt H 8 ea 5 16 Lock Washer K 4 ea 3 8 x 4 Hex Bolt I 36 ea 5 16 Flat Washer J 24 ea 5 16 Lock Nut N 4 ea Mounting Bracket Spacers P 4 ea 1 2 SAE Flat Washer L 8 ea 3 8 SAE Flat Washer M 4 ea...

Page 4: ...sher T QTY 4 M8 Nyloc Nut U QTY 4 Thick Rubber Pad V QTY 4 ProMaster City Bracket W QTY 4 ProMaster City Rubber Pad Y QTY 8 M6 Flat Head Bolt 2014 Transit Connet and ProMaster City Kit For TECHNICAL S...

Page 5: ...st and rusty water can leak out Maintain this joint seal throughout the life of your rack Swaged joint holes Smooth goop at swaged joint holes TMCS_3 1 STEP 1 A 1 Cover entire swedge joints with goop...

Page 6: ...per the measurement above The objective is to locate the front foot as far forward on the camper shell roof as possible but at the same time making sure that the opened camper shell rear door will no...

Page 7: ...ds If not we recommend that you consult the camper shell manufacture for optimal foot location Typically the front feet should be as far forward as possible the rear feet should be as far back as poss...

Page 8: ...hrough the shell With a 5 16 bit drill up from inside about half way through the fiberglass From outside drill down to finish the hole STEP 7 CAMPER SHELL ONLY Foot S 1 CAREFULLY lift each foot one at...

Page 9: ...t into the slider brackets on the crossbars 3 Place the spacer N inside the mounting brackets Loosely bolt the feet to slider brackets using bolts K washers L and lock nuts M 4 The Promaster City has...

Page 10: ...previously installed Foot Mount Plates Bolt to roof using a flat washer and a M8 NYLOC nut Align and square rack onto vehicle TIGHTEN all bolts from previous steps Tighten Down all nuts bolts and THAT...

Page 11: ...e of rear crossbar at the rear mounting location Securely E bolt clamp plates together with bolts E flat washers I and lock nuts J 2 Position centerline of front crossbar at the front at front mountin...

Page 12: ...with a rubber washer Remove the factory button and washer 5 There are 4 rubber pads U in the box Align the middle hole of the pad with the middle hole in the Transit Connect foot Cut off the ends of...

Page 13: ...K WILL SIGNIFICANTLY INCREASE THE VEHICLE S TENDENCY TO OVERTURN ALWAYS KEEP HEAVY LOADS EVENLY DISTRIBUTED AND AS LOW AS POSSIBLE IT IS IMPORTANT TO NOTE THAT THE KARGO MASTER RACK LOAD BEARING CAPAC...

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