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Kargo Master 4A96M, Installation Manual

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Kargo Master 4A96M Installation Manual Download Page 7

 

 

 

Instructions 

–

 4A96M 

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) 

Page 6 

Step 1 

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 Remove Load Plates and Install Bumpers 

•

 

If installed, at the end of each bow, opposite from the pan mechanism, remove the load 
plates as shown. 

 

 

•

 

Push the rubber bumper into the larger round hole in the location shown.  

•

 

Repeat on both bows.  

 

Summary of Contents for 4A96M

Page 1: ...Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com 20191112R1 DATE __________________ Installation Guide 4A96M...

Page 2: ...Bumpers 6 Step 2 Assemble Front Bow Mechanism 7 Step 3 Install Front Wheels 7 Step 4 Install Front Bow 8 Step 5 Install Damper Mount 10 Step 6 Install Damper Assembly 11 Step 7 Install Rear Wheels 13...

Page 3: ...Instructions 4A96M For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Parts List...

Page 4: ...Instructions 4A96M For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3...

Page 5: ...Instructions 4A96M For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 4 Hardware...

Page 6: ...Instructions 4A96M For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 5...

Page 7: ...Friday 7AM 4 PM PST Page 6 Step 1 Remove Load Plates and Install Bumpers If installed at the end of each bow opposite from the pan mechanism remove the load plates as shown Push the rubber bumper int...

Page 8: ...n the underside of the front bow install the front torque tube assembly using the pre assembled 3 8 hardware in the location shown Step 3 Install Front Wheels Slide the axle into the end of the front...

Page 9: ...port Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 8 Step 4 Install Front Bow Remove the hardware from the arms in the pan Rotate the pan and place over the previously installed wheels Position th...

Page 10: ...ons 4A96M For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 9 Place the arms around the tube from the front bow mechanism Replace the hardware to attach the pan to the front bow...

Page 11: ...nical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 10 Step 5 Install Damper Mount On the underside of the rear bow install the damper mount in the location and orientation shown using the...

Page 12: ...96M For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 11 Step 6 Install Damper Assembly Along the rear bow install the damper assembly using the pre assembled 3 8 hardware in the...

Page 13: ...age 12 Attach the damper cantilever mechanism to the bow using the pre assembled hardware as shown Be sure to keep the nylon washers in the correct locations One goes in between the two damper mounts...

Page 14: ...into the end of the rear bow Place a nylon washer and a wheel on each end of the axle as shown While installing the pan be sure the wheels stay in position Step 8 Install Rear Pan Remove the hardware...

Page 15: ...343 7486 Monday Friday 7AM 4 PM PST Page 14 Place the arms around the tube from the front bow mechanism Insert handle assembly into the rear of the damper mechanism Replace the hardware to attach the...

Page 16: ...stall Torque Tube Look at the passenger side of the rack Notice if the extension on the torque tube is being used If the extension is needed assemble the extension to the torque tube the same way the...

Page 17: ...0 343 7486 Monday Friday 7AM 4 PM PST Page 16 Bolt the torque tube to the front and the rear bow using 1 4 20 x 1 hex head bolt two 1 4 flat washers and 1 4 20 nyloc nut at each location If the extens...

Page 18: ...Monday Friday 7AM 4 PM PST Page 17 Step 10 Install End Tube Attach the end tube to the end of both bows using 3 8 x 3 4 hex head bolts 3 8 split lock washers and 3 8 flat washers in the orientation s...

Page 19: ...d Stops Determine the location the ladder bow and stop will need to be installed Location of ladder clamps and stops for standard extension ladders shown below Both towards the end of the bow Location...

Page 20: ...e slot in the bow Place the ladder hook base around the threaded studs near the ladder stop and attach using 5 16 flat washers and 5 16 nyloc nuts On the rear bow position the ladder stop in the desir...

Page 21: ...ace the ladder hook over the previously installed ladder hook base and attach using 1 4 x 1 hex head bolts 1 4 split lock washers and 1 4 flat washers in the desired location This location is dependen...

Page 22: ...tach the dampers to the damper mount The nylon washers go in between the bracket and the dampers Use the handle to pivot the bow if necessary to attach Be sure to replace the pin SQUARE AND POSITION T...

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