Kargo Master 4A92L Installation Manual Download Page 2

 
 

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) 

Page 1 

 

Installation Instructions 

 4A92L 

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, 

INSTALLING, AND USING THIS PRODUCT*

 

Warning 

 

Always check for wires, fuel tanks and lines, brake lines and other important vehicle 

functionality items prior to drilling and installing all products. 

Tools Needed 

 

5/16

 Wrench and Socket 

3/8

” Wrench and Socket

 

1/2

” Wrench and Socket

 

9/16

” Wrench and Socket

 

Tape Measure 

 

 

Table of Contents

 

Parts List  ..................................................................................................................................... 2 
Hardware List  ............................................................................................................................. 3 
Step 1 Load Plates  ...................................................................................................................... 4 
Step 2 Pan Mount  ....................................................................................................................... 5 
Step 3 Hex Tube Length  ............................................................................................................. 5 
Step 4 Install Hex Tube  ............................................................................................................... 6 
Step 5 Install Latch  ..................................................................................................................... 7 
Step 6 Install Handle  ................................................................................................................... 7 
Step 7 Ladder Stop  ..................................................................................................................... 8 
Step 8 Ladder Hooks  ................................................................................................................... 8 

 

 

Before You Begin 

 

Read all instructions. 

 

Have mount kit installed on vehicle. 

 

Front Bow has slot in ladder pan. 

 

NEVER EXCEED MANUFACTURERS ROOF WEIGHT RATING. 

 

Summary of Contents for 4A92L

Page 1: ...Installation Guide 4A92L Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com DATE ______________...

Page 2: ...ng and installing all products Tools Needed 5 16 Wrench and Socket 3 8 Wrench and Socket 1 2 Wrench and Socket 9 16 Wrench and Socket Tape Measure Table of Contents Parts List 2 Hardware List 3 Step 1...

Page 3: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Installation Instructions 4A92L Parts...

Page 4: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Installation Instructions 4A92L Hardware...

Page 5: ...osite from the pan mechanism bolt load plates J using two 5 16 x 3 4 carriage bolts 1 two 5 16 flat washers 2 and two 5 16 nyloc nuts 3 in the orientation shown If installing 4A963 Skip installing loa...

Page 6: ...Use 3 8 x 3 4 hex head bolts with 3 8 lock washers and 3 8 flat washers in order shown Leave loose until the the rack is assembled Repeat on both ends of bow Step 3 Determine Hex Tube Length If the d...

Page 7: ...the front pan Front bow shown Rear bow shown below Slide hex tube and install on rear pan if distance between bows is appoximately 43 use small 3 hole hex tube C see bottom set of pictures Bolt to rea...

Page 8: ...ove rear pan assembly out of the way to expose the end of the crossmember Bolt latch assembly F to end of crossmember using 5 16 x 3 4 carriage bolts 1 5 16 flat washers 2 and 5 16 nyloc nuts 3 Shown...

Page 9: ...92L Step 7 Ladder Stop Using the hardware in both bows bolt ladder stop H in orientation shown Be sure to place the tab on the ladder stop into the slot on the bow TIGHTEN Step 8 Ladder Hooks Using th...

Page 10: ...riday 7AM 4 PM PST Page 9 Installation Instructions 4A92L The ladder hook may be adjusted up or down at 4 different locations GO BACK AND TIGHTEN ALL BOLTS FROM PREVIOUS STEPS BE SURE HARDWARE IN MOUN...

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