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Kargo Master 40983, Quick Start Manual

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Kargo Master 40983 Quick Start Manual Download Page 11

2

 

 

 

 

40983

 

Installation

 

Instructions

 

Step

 

1

 

Bolt

 

“Dampener

 

mounting

 

bracket”

 

underneath

 

the

 

crossbow

 

(both

 

front

 

and

 

rear)

 

as

 

shown

 

below

 

using

 

3/8”x3/4

 

Bolts

 

with

 

flat

 

and

 

lock

 

washers.

 

 

Step

 

2

 

Only

 

“Rear

 

Torque

 

tube

 

pivot

 

Assy.”

 

underneath

 

the

 

rear

 

crossbow

 

as

 

shown

 

below

 

using

 

3/8”x3/4

 

Bolts

 

with

 

flat

 

and

 

lock

 

washers.

 

Be

 

sure

 

to

 

have

 

the

 

3

 

hole

 

flanges

 

facing

 

each

 

other

 

(rear

 

bow

 

shown).

 

You

 

may

 

need

 

to

 

detach

 

the

 

feet

  

and

 

lift

 

the

 

crossbow

 

slightly

 

to

 

get

 

into

 

place.

 

 

 

Step

 

3

 

“Front

 

Torque

 

tube

 

pivot

 

Assy.”

 

underneath

 

the

 

front

 

crossbow

 

as

 

shown

 

below

 

using

 

3/8”x3/4

 

Bolts

 

with

 

flat

 

and

 

lock

 

washers.

 

Next

 

attach

 

the

 

Bar

 

linkage

 

end

 

to

 

the

 

bow

 

using

 

the

 

3/8”

 

x

 

4.5”

 

Hex

 

Head

 

Bolt

 

with

 

flat

 

washers

 

and

 

nylon

 

washer

 

in

 

between

 

the

 

bow

 

and

 

the

 

bar

 

linkage.

 

Be

 

sure

 

to

 

have

 

the

 

3

 

hole

 

flanges

 

facing

 

each

 

other

 

(front

 

bow

 

shown).

 

You

 

may

 

need

 

to

 

detach

 

the

 

feet

  

and

 

lift

 

the

 

crossbow

 

slightly

 

to

 

get

 

into

 

place.

 

 

Summary of Contents for 40983

Page 1: ... Pivot Assy Rear Torque Tube Pivot Assy Front Ladder Pan Assy 1 Rear Ladder Pan Assy 1 Ladder Hook 2 Ladder Stop 2 Dampener Mnt Brkt 2 Roller 4 Axle 2 Dampener 2 Torque Tube 1 Ladder Pan Stiffener 1 Handle Assy 1 Handle Removable 1 _ 1 ...

Page 2: ...nd rear as shown below using 3 8 x3 4 Bolts with flat and lock washers Be sure to have the 3 hole flanges facing each other rear bow shown You may need to detach the feet and lift the crossbow slightly to get into place Step 3 Attach the Torque Tube between the flanged plates on the Torque Tube pivot Assy Using x7 8 bolts as shown below Be sure the Torque Tube pivot Assy Are lined up prior to bolt...

Page 3: ...e Dampener to the cam using the 5 16 pin make sure the cotter pin is secure Now attach the body end to the Dampener mounting Bracket using the 5 16 x2 1 4 pin Step 5 Next install the Axles and Rollers at the end of both front and rear crossbow The Axle just slides in and the Rollers slide over the ends of the Axle as shown below NOTE There is NO latch on the 40983 like shown in this diagram 3 ...

Page 4: ...n Assy with the Rollers and guide the arms onto the Torque Tube Pivot Assy As you lower the assembly onto the rollers Insert 5 16 x 2 bolts with flat washer and nylock nuts through arms and Torque Tube Assy Make sure the Rear Ladder Pan Assy is on the rear crossbow 4 ...

Page 5: ...Step 7 Install handle assembly use E6000 on 5 16 x 2 bolts to keep water out of the tube Be sure handle will clear the back of the van 5 ...

Page 6: ...ach Ladder Stops to coincide with Ladder Hooks by removing 3 8 x3 4 bolt and placing stop so the tab on the stop goes into the corresponding slot The first 4 pictures show the front hooks the next 4 show the rear hook set in the step ladder location If you are using an extension ladder use the same location as the front bow 6 ...

Page 7: ...Rear bow location for step ladder 7 ...

Page 8: ...position using 5 16 x5 8 bolts with lock and flat washers Confirm that distance between passenger side feet and driver side feet are still EXACTLY the same Now you can tighten the feet for the front and rear bow assembly The installation is complete 8 ...

Page 9: ...t Torque Tube Pivot Assy Rear Torque Tube Pivot Assy Front Ladder Pan Assy 1 Rear Ladder Pan Assy 1 Ladder Hook 2 Ladder Stop 2 Dampener Mnt Brkt 2 Roller 4 Axle 2 Dampener 2 Torque Tube 1 Ladder Pan Stiffener 1 Handle Assy 1 ...

Page 10: ...Qty 4 5 16 Lock Washer d Qty 4 5 16 18 Nyloc Nut e Qty 4 5 16 18 x 5 8 Hex Bolt j Qty 6 1 4 20 x 7 8 Fully Threaded Hex Bolt k Qty 12 1 4 Flat Washer l Qty 6 1 4 20 Nyloc Nut m Qty 1 E6000 n Qty 4 3 8 Nylon Washer p Qty 4 Nylon Spacer 40983 Harware List For TECHNICAL SUPPORT Call 800 343 7486 Monday Friday 7 00 A M to 4 00 P M PST ...

Page 11: ...s facing each other rear bow shown You may need to detach the feet and lift the crossbow slightly to get into place Step 3 Front Torque tube pivot Assy underneath the front crossbow as shown below using 3 8 x3 4 Bolts with flat and lock washers Next attach the Bar linkage end to the bow using the 3 8 x 4 5 Hex Head Bolt with flat washers and nylon washer in between the bow and the bar linkage Be s...

Page 12: ...tween the flanged plates on the Torque Tube pivot Assy Using x7 8 bolts as shown below Be sure the Torque Tube pivot Assy Are lined up prior to bolting them together You can now re attach the feet j k l Nylon Spacer Between Bar Linkage ...

Page 13: ...in is secure Now attach the body end to the Dampener mounting Bracket using the 5 16 x2 1 4 pin sandwich the nylon spacer p to secure the dampener in the middle of the bracket Step 6 Attach the shaft end of the Dampener to the cam using the 5 16 pin make sure the cotter pin is secure Now attach the body end of the dampener to the Dampener mounting Bracket using the 5 16 x2 1 4 pin make sure the co...

Page 14: ...s NO latch on the 40983 like shown in this diagram 6 Step 7 Next install the Ladder Pan Assy Align cutouts in Ladder Pan Assy with the Rollers and guide the arms onto the Torque Tube Pivot Assy As you lower the assembly onto the rollers Insert 5 16 x 2 bolts with flat washer and nylock nuts through arms and Torque Tube Assy Make sure the Rear Ladder Pan Assy is on the rear crossbow n n ...

Page 15: ...6 Step 8 Install handle assembly use E6000 on 5 16 x 2 bolts to keep water out of the tube Be sure handle will clear the back of the van ...

Page 16: ...ttach Ladder Stops to coincide with Ladder Hooks by removing 3 8 x3 4 bolt and placing stop so the tab on the stop goes into the corresponding slot The first 4 pictures show the front hooks the next 4 show the rear hook set in the step ladder location If you are using an extension ladder use the same location as the front bow ...

Page 17: ...8 Rear bow location for step ladder ...

Page 18: ...ion using 5 16 x5 8 bolts e with lock washers c and flat washers b Confirm that distance between passenger side feet and driver side feet are still EXACTLY the same Now you can tighten the feet for the front and rear bow assembly The installation is complete ...

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