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Assembly Instructions – 40960 

 

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) 

Page 4 

Step 1 – Assemble Top of Rack Mount 

 

Using two 3/8” x 5” hex head bolts, 
four 3/8” washers, and two 3/8” lock 
nuts, loosely bolt upright mount to 
mounting rail. DO NOT tighten. 

 

Repeat on opposite side. 

 

Repeat for second mounting rail. 

 
 
 
 
 
 
 
 
 
 
 
 
 

Step 2 – Assemble Rack Mount Legs 

 

Measure height from top of service body to top of cab. 

 

 

 

Summary of Contents for 40960

Page 1: ...Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com 20200228R1 DATE __________________ Instruction Guide 40960...

Page 2: ...g all products Tools Needed 1 2 Socket and Wrench 9 16 Socket and Wrench 1 2 Box Wrench 9 16 Box Wrench Tape Measure Table of Contents Before You Begin 1 Parts List 2 Hardware 3 Step 1 Assemble Top of...

Page 3: ...Assembly Instructions 40960 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Parts List...

Page 4: ...Assembly Instructions 40960 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Hardware...

Page 5: ...ep 1 Assemble Top of Rack Mount Using two 3 8 x 5 hex head bolts four 3 8 washers and two 3 8 lock nuts loosely bolt upright mount to mounting rail DO NOT tighten Repeat on opposite side Repeat for se...

Page 6: ...PST Page 5 Set the upright foot into the upright mount with the distance between the top of the upright to the bottom of the foot at least 2 greater than the distance measured Using one 5 16 carriage...

Page 7: ...day 7AM 4 PM PST Page 6 Using one 3 8 x 5 hex head bolts two 3 8 washers and one 3 8 lock nuts loosely bolt upright foot to upright mount DO NOT tighten Repeat for second mounting rail Step 3 Attach S...

Page 8: ...lock washers and two 3 8 washers install one end of assembled support onto ladder rack Repeat on opposite side of ladder rack Repeat for second ladder rack bow Step 4 Mount Ladder Rack to Service Bod...

Page 9: ...s and clearance between rear handle and rear of service body Ensure clearance below each upright foot location inside service body cavity for mounting plate to be installed below each upright foot Mar...

Page 10: ...9 Apply sealant around each of two 3 8 carriage bolts and install carriage bolt through upright foot into service body Using two 3 8 washers and two 3 8 lock nuts install one mounting plate below eac...

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