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Instructions – 4089D 

 

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) 

Page 1 

* PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, 

AND USING THIS PRODUCT. * 

Warning 

Always check for wires, fuel tanks and lines, brake lines and other important vehicle 
functionality items prior to drilling and installing all products.  

DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF. 

 

Tools Needed 

9/16” Socket and Wrench 

9/16” Box Wrench 

10mm, 13mm Sockets and Wrench 

13mm Box Wrench 

Table of Contents 

Before You Begin ............................................................................................................................................... 1

 

Parts .................................................................................................................................................................. 2

 

Hardware .......................................................................................................................................................... 2

 

Transit Connect Installation .............................................................................................................................. 4

 

ProMaster City Installation ............................................................................................................................... 5

 

NV200/City Express Installation ........................................................................................................................ 7

 

Camper Shell Installation .................................................................................................................................. 8

 

 

Before You Begin 

 

Read all instructions prior to assembling or installing any Kargo Master product.  

 

Always locate your installation locations prior to performing any work. 

 

Be sure to put sealant around all threads entering cargo area and between the rubber spacer and roof 
of vehicle to prevent water from leaking into cargo area. 

 

These instructions are for the mounting kit only. Refer to the instructions that came with the rack for 
help with rack assembly. 

 

 

Summary of Contents for 4089D

Page 1: ...Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com 20210812R1 DATE ________________ Instruction Guide 4089D ...

Page 2: ...ckets and Wrench 13mm Box Wrench Table of Contents Before You Begin 1 Parts 2 Hardware 2 Transit Connect Installation 4 ProMaster City Installation 5 NV200 City Express Installation 7 Camper Shell Installation 8 Before You Begin Read all instructions prior to assembling or installing any Kargo Master product Always locate your installation locations prior to performing any work Be sure to put seal...

Page 3: ...Instructions 4089D For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Parts Hardware ...

Page 4: ...Instructions 4089D For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Hardware Continued ...

Page 5: ...an with the center hole over the mounting location Be sure the sealant is applied to prevent water from leaking into the cargo area Place the foot on top of the three hole rubber pad with the cup of the foot facing outwards Using a M8 x 30mm hex head 5 16 flat washer bolt through bottom center hole in foot center of three hole pad and then hole in top of roof Inside roof bolt through round rubber ...

Page 6: ...ons Apply sealant around the threaded inserts in the roof Place the three hole rubber pad on top of the van with the TWO OUTER HOLES over the threaded inserts Be sure to apply sealant thoroughly to prevent water from leaking into the cargo area Bolt through the foot into the threaded inserts in the roof using M6 x 22mm hex heads 1 4 lock washers and 1 4 flat washers in the order shown Snug tighten...

Page 7: ...nsert Be sure to apply sealant thoroughly around threaded insert to prevent water from leaking into the cargo area Place the foot on top of the rubber washer with the cup of the foot facing outwards Using M6 x 22mm hex heads 1 4 lock washers and 1 4 flat washers bolt through foot into the threaded inserts in the roof in the order shown Snug tighten but allow movement Repeat for opposite side of ve...

Page 8: ...roughly to prevent water from leaking into the cargo area Place the three hole rubber pad on top of the van with the center hole over the threaded insert Place the foot on top of the three hole rubber pad with the cup of the foot facing outwards Bolt through the foot into the threaded inserts using a M8 x 30mm hex head 5 16 lock washer 5 16 flat washer and a rubber pad in the order shown Repeat fo...

Page 9: ...he center of each slot using a 5 16 drill APPLY SEALANT around the exposed holes in the cap to help prevent water from leaking into the cargo area Place a three hole rubber pad on top of the holes in the cap Place the foot on top of the rubber pad Bolt through the foot the rubber pad and the camper shell using two M8 x 40mm hex heads and two 5 16 flat washers From the inside of the camper shell LO...

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