Kargo Master 40601SH Installation Manual Download Page 8

Instructions – 40601SH 

Page 7 

Mark onto the B-pillar
and roof support the
location of all the
slots and holes in the
top and sides of the
partition panels.

Ensure this is the location 
of where you want the 
partition to be installed. 

Set partition assembly
aside.

Installing Plus Nuts 

DO NOT drill beyond depth of B-pillar or upper installation surface. When installing 
hardware through any installation surface, always ensure the area behind the 

installation surface is clear of electrical wiring, fuel tank or lines, or any vehicle safety 
features. 

At each marked location, drill hole using 25/64” drill bit and appropriate sized drill-bit stop collar. If
25/64” drill bit is not available, a 3/8” drill bit can be used, although it may be necessary to tap in plus
nuts.

Screw 1/4” x 2-1/4” hex head bolt through 1/4” flat washer and plus nut installation tool, and then into
plus nut. Knurled end of plus nut tool must be directed away from bolt head and contacting plus nut.

Insert plus nut into hole with plus nut tool attached.

Using the 9/16” box wrench, hold the plus nut tool stationary and then tighten hex head bolt until plus
nut is tightly gripping and does not spin when hex bolt is loosened.

DO NOT overtighten plus nut.

Summary of Contents for 40601SH

Page 1: ...Installation Guide 40601SH...

Page 2: ...16 7 16 Socket and Wrench 5 16 Box Wrench 25 64 Drill Bit Drill 5 16 Allen Hex Wrench Plus Nut Installation Tool P9902 2 Phillips Head Screwdriver Drill Stop Must be purchased seperately Before You Be...

Page 3: ...Instructions 40601SH Page 2 Parts...

Page 4: ...Instructions 40601SH Page 3 Parts Continued Hardware...

Page 5: ...Instructions 40601SH Page 4 Latch Assembly Parts...

Page 6: ...guide to the DS panel assembly DO NOT OVERTIGHTEN Step 2 Attach Floor Bracket Set DS panel assembly and PS panel flat next to each other and both on the floor bracket Using four 5 16 x 3 4 flanged he...

Page 7: ...ent Step 4 Partition Installation Preparation D Ring Removal Remove factory installed D rings from behind driver side and passenger side seats Roof Support Preparation Press the assembled partition wi...

Page 8: ...lines or any vehicle safety features At each marked location drill hole using 25 64 drill bit and appropriate sized drill bit stop collar If 25 64 drill bit is not available a 3 8 drill bit can be use...

Page 9: ...ationary to remove the 1 4 hex head bolt Step 5 Install Partition Using 1 4 x 1 1 4 hex head bolts 1 4 lock washers and 1 4 flat washers install partition to B pillar and roof support Reinstall D ring...

Page 10: ...ers install the center case to the door as shown Be sure the center case is oriented as shown with the lock hasp pointed down and the latch spacers are between the partition and the inner lock assembl...

Page 11: ...passenger side door jam Adjust the striker plate up or down until the latch catches securely TIGHTEN Using two 10 X 3 8 pan head screws LOOSELY attach the DS striker plate to the driver side door jam...

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