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9.800-079.0  •    Rev. 04/09

13

  

PRESSURE WASHER

 

OPERATOR’S MANUAL

  

Rupture disk:

If  pressure  from  pump  or  thermal  expansion  should 
exceed  safe  limits,  the  rupture  disk  will  burst  allow-
ing  high  pressure  to  be  discharged  through  hose  to 
ground. When disk ruptures it will need to be replaced. 
The replacement rupture disk should be torqued to 35 
ft. lbs.

fuel:

Use clean fuel oil that is not contaminated with water 

and debris. Replace fuel filter and drain tank every 100 

hours of operation.

Use  No.  1  or  No.  2  Heating  Oil  (ASTM  D306)  only.  
NEvER
 use gasoline in your burner tank. Gasoline is 
more  combustible    than  fuel  oil  and  a  serious  explo-
sion could result. NEvER use crankcase or waste oil 
in your burner. Fuel unit malfunction could result from 
contamination.

fuel Control System:

These machines utilize a fuel solenoid valve located 

on the fuel pump to control the flow of fuel to the com-

bustion chamber. This solenoid valve, which is normally 
closed, is activated by a flow switch when water is flow

-

ing through it. When an operator releases the trigger on 
the spray gun, the flow of water through the flow switch 
stops, turning off the current to the fuel solenoid. The 
solenoid then closes, shutting off the supply of fuel to 
the combustion chamber. Controlling the flow of fuel in 
this way allows for an instantaneous burn or no burn 
situation, thereby eliminating high and low water tem-
peratures, and combustion smoke normally associated 
with machines incorporating a spray gun.

CAUTION: Periodic inspection is recommended to in-

sure that the fuel solenoid valve functions properly. This 

can be done by operating the machine and checking to 
see that when the trigger on the spray gun is in the off 
position, the burner is not firing.

Electrode Setting:

(See illustration below.)

burner Nozzle:

Keep the tip free of surface deposits by wiping it with a 

clean, solvent-saturated cloth, being careful not to plug 

or enlarge the nozzle. For maximum efficiency, replace 
the nozzle each season.

Air Adjustment:

Machines  are  preset  and  performance  tested  at  the 

factory - elevation 100 feet. A one-time initial correction 

for your location will pay off in economy, performance 

and extended service life. If a smoking or eye-burning 

exhaust  is  being  emitted  from  the  stack,  two  things 
should be checked. First, check the fuel to be certain 
that kerosene or No. 1 home heating fuel is being used. 
Next, check the air adjustment on the burner.

To adjust: Start machine and turn burner ON. Loosen 
two  locking  screws  found  in  the  air  shutter  openings 
(refer  to  illustration  below)  and  close  air  shutter  until 

black smoke appears from burner exhaust vent. Note 

air band position. Next, slowly open the air shutter until 
white smoke just starts to appear. Turn air shutter half-

way back to the black smoke position previously noted. 

Tighten locking screws. 

If the desired position cannot be obtained using only 
the air shutter, lock the air shutter in as close a position 

as can be obtained, then repeat the above procedure 

on the air band setting.

Periodically check wiring connections. If necessary to  

adjust electrodes, use diagram.

Top view

Side  view

5/32"

1/4"

5/32"

Nozzle

Electrode

fUEL AIR AdjUSTMENT

Pressure 

gauge 

Port

Pressure 

Adjustment 

Screw

7-00098 fuel 

Pump

To fuel 

Tank

Air band

Air band 

Adjustment 

Screw

Return Line

MAINTENANCE

Summary of Contents for HDS 2.6/30 P Cage

Page 1: ...it www karchercommercial com or www karchershark com model Order HDS 2 5 20 P Cage SGP 302017 HDS 2 8 25 P Cage SGP 302517 HDS 2 6 30 P Cage SGP 303037 HDS 3 5 30 P Cage SGP 353037 HDS 3 5 30 PE Cage...

Page 2: ...tructions 7 Operating Instructions 8 9 Detergents and Cleaning Tips 10 Shut Down and Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 17 Maintenance Oil Change Charts 18 Exploded View 554 0...

Page 3: ...away from electrical wiring WARNING Keepwand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local codes Contact your electrician...

Page 4: ...on mobile or portable equipment shall be refueled a outdoors b with the engine on the equipment stopped c with no source of ignition within 10 feet of the dispensing point and d with an allowance mad...

Page 5: ...e dam age to the pump 24 Protect discharge hose from vehicle traffic and sharp objects Inspect condition of high pressure hose before using or bodily injury may result 25 Before disconnecting discharg...

Page 6: ...tergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Variable Pressure Control Wand Must be con nected to the spray gun Th...

Page 7: ...and coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the p...

Page 8: ...water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use lea...

Page 9: ...vide a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse s...

Page 10: ...thermal device prevents internal damage to the pump cleaning tips Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low...

Page 11: ...exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as...

Page 12: ...mperatures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gal...

Page 13: ...d valve functions properly This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing Electrode Setting See il...

Page 14: ...eps 1 Remove the tank head assembly by lifting the tank head off 2 Remove the two pipe nipples and associated fit tings 3 Lift the coil out of the outer wrap CAUTION The coil weighs about 80 lbs Use p...

Page 15: ...fuel or water in fuel Drain fuel tank and fill with proper fuel Fuel line is clogged Clean or replace fuel line Fuel filter is plugged Replace fuel filter as needed Burner air bands are misadjusted R...

Page 16: ...Check for blockage or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate LOW WATER TEMPERATURE Fuel is improper or has water in it Replace with clean and proper fue...

Page 17: ...ck and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessary PUMP NOISY Air is in suction line Chec...

Page 18: ...pect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace...

Page 19: ...to Fire Prev entio n Requ irem ents WAR NIN G 8 917 0 15 0 Exploded View 554 0 555 0 Models 1 8 10 122 6 5 7 3 58 21 94 11 12 13 14 22 29 57 28 2 25 4 63 64 111 89 90 97 18 20 For Detail See Control B...

Page 20: ...122 10 7 8 20 18 19 20 56 38 37 For Detail See Control Box Illus 15 133 16 Reversed View of Component 50 49 53 41 82 31 99 31 52 59 74 61 68 76 40 42 Honda Electric Start Only 87 88 53 14 85 130 37 8...

Page 21: ...rres tor May be Requ ired The Oper ator Shou ld Cont act Loca l Fire Agen cies for Laws or Regu lation s Relat ing to Fire Preve ntion Requ ireme nts W AR NI NG 8 917 0 15 0 34 26 29 28 43 31 27 25 46...

Page 22: ...Bottom 1 Blanket 1 16 9 803 069 0 Assembly Frame Large 550 0 551 0 552 0 553 0 1 9 803 120 0 Assembly Frame Small 554 0 555 0 1 17 9 800 110 0 Label Die Cut 2 18 9 802 271 0 Wheel Tire 6 Steel Rim 4...

Page 23: ...42 0 Elbow 1 2 JIC 3 8 90 554 0 555 0 1 48 9 802 190 0 Valve E Z Start 3 8 MPT x 1 8 FPT 550 0 551 0 552 0 553 0 1 49 9 802 792 0 Nut Cage 3 8 x 12 Gauge 4 50 9 802 531 0 Regulator Voltage 15 V Pull S...

Page 24: ...9 802 519 0 Strain Relief 1 2 1 89 9 802 713 0 Bolt 5 16 x 1 1 2 554 0 555 0 2 9 802 723 0 Bolt 3 8 x 1 3 4 NC H 550 0 551 0 552 0 553 0 4 90 9 802 813 0 Lock Washer 5 16 2 9 802 814 0 Washer 3 8 Loc...

Page 25: ...4 124 9 802 744 0 Bolt 10 mm x 20 mm 551 0 552 0 553 0 2 9 802 741 0 Bolt 8 mm x 16 mm HEX Head 550 0 2 125 9 802 066 0 Pad Soft Rubber 1 126 9 802 722 0 Bolt 3 8 x 1 1 4 NC HH 1 127 9 802 817 0 Washe...

Page 26: ...0 Switch Curvette RA901VB B 1 V Carling 1 8 8 749 158 0 Hour Meter 5 80V AC DC Sendec 1 9 9 802 470 0 Relay P B VF4 41F11 12VDC 40AMP 1 10 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 11 9 802 752 0 Scr...

Page 27: ...2 0 Washer 1 4 Flat SAE 1 20 9 802 695 0 Nut 10 32 Keps 4 21 9 802 771 0 Screw 10 32 x 3 4 3 22 9 802 759 0 Screw 10 32 x 1 2 1 23 9 803 048 0 Cap Capacitor 1 37 x 1 50 x 060 Blk w o Hole 1 24 9 803 8...

Page 28: ...RIPTION QTY 1 9 802 285 0 Thermostat Adjustable 302 F 1 2 9 803 035 0 Cover Electric Box Black 1 3 9 802 759 0 Screw 10 32 x 1 2 BHSOC Black 1 4 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 5 9 802 525 0...

Page 29: ...02 529 0 Bracket Capacitor 550 0 551 0 1 19 9 802 695 0 Nut 10 32 Keps 8 20 9 802 748 0 Screw 6 32 x 3 8 RND HD MCH 550 0551 0 2 21 9 802 784 0 Nut 6 32 Keps 550 0 551 0 3 22 9 802 771 0 Screw 10 32 x...

Page 30: ...802 225 0 Detergent Injector Assy 3 550 0 551 0 552 0 553 0 1 9 802 224 0 Detergent Injector Assy 2 554 0 555 0 1 8 9 802 292 0 Nozzle SAQMEG 1503 5 Yellow 553 0 554 0 555 0 1 9 802 293 0 Nozzle SAQME...

Page 31: ...EM PART NO DESCRIPTION QTY 1 9 802 216 0 Injector Detergent Non Adjusting 3 1 9 802 215 0 Injector Detergent Non Adjusting 2 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear V...

Page 32: ...IPTION QTY 1 9 802 166 0 Coupler 3 8 Female Brass 1 2 9 802 244 0 Hose 3 8 2 Wire Pressure Loop 1 3 9 802 269 0 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 9 802 767 0 Screw 3 x 3 4 HH NC Whiz Loc 4...

Page 33: ...1 0 Connector 1 11 9 803 912 0 Teflon Ring A 1 12 9 803 913 0 Stem C 1 13 9 803 914 0 Connector Female 1 14 9 803 191 0 O Ring A B 1 ITEM Part description Kit qty 15 9 803 916 0 Spring B 1 16 9 803 91...

Page 34: ...884 0 Washer 8 20 9 803 198 0 Copper Washer 3 8 1 21 9 802 925 0 Brass Plug 3 8 2 item Part no Description QTY 26 9 802 939 0 Hexagonal Screw 9 27 9 803 210 0 Washer 4 28 9 803 184 0 Closed Bearing H...

Page 35: ...3 54 9 802 913 0 Snap Ring 6 55 9 802 916 0 Connecting Rod Pin 3 56 9 803 158 0 Connecting Rod 3 57 9 803 218 0 Spring Washer 6 58 9 803 238 0 Connecting Rod Screw 6 59 8 933 016 0 O Ring 2 62 x 126...

Page 36: ...948 0 O Ring 2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 item Part no Description QTY 19 9 803 952 0 Manifold Stud Bolt 8 20 9 802 884 0...

Page 37: ...54 9 803 965 0 Connecting Rod Pin 3 55 9 803 966 0 Connecting Rod 3 56 9 803 218 0 Spring Washer 10 57 8 933 020 0 Connecting Rod Screw 6 58 9 803 202 0 Sight Glass G3 4 1 59 9 803 197 0 Gasket G3 4...

Page 38: ...0 9 802 670 0 1 575 555 0 9 802 554 0 9 802 585 0 9 802 663 0 9 802 638 0 9 802 562 0 9 802 639 0 9 802 670 0 1 575 550 0 9 802 560 0 9 802 582 0 9 802 663 0 9 802 638 0 9 802 562 0 9 802 639 0 9 802...

Page 39: ...tning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80...

Page 40: ...www karchercommercial com www karchershark com Form 9 800 079 0 Revised 04 09 Printed in U S A or Mexico...

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