Kärcher HD 9000 E USA Operating Instructions Manual Download

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www.karcher.com

5.961-163 A 2006087 (09/03)

HD 9000 E USA

2.640-543.0

Operating instructions English

Summary of Contents for HD 9000 E USA

Page 1: ...www karcher com 5 961 163 A 2006087 09 03 HD 9000 E USA 2 640 543 0 Operating instructions English...

Page 2: ......

Page 3: ...to provide additional protection from the risk of electric shock this pressure washer should only be connected to a receptacle that is protected by a ground fault circuit interrupter GFCI EXTENSION CO...

Page 4: ...for oil or an oil and water mixture collected in case of leaks Important Waste oil must only be disposed of at the collection points provided Please hand in all waste oil there Conta minating the env...

Page 5: ...Safety measures at the place of installation 10 Safety installations 11 Emergency procedures 12 Guidelines and regulations B Design and function 1 Design 2 Flow diagram of water cycle 3 Overall flow d...

Page 6: ...re valves 3 General maintenance schedule 4 Oil change 5 Descaling Procedure Descaling the high pressure system Descaling the pump motor cooling coil F Troubleshooting 1 Who can remedy the faults 2 Che...

Page 7: ...ng instructions 2 Safety information and tips The following symbols are used in these operating in structions Hazard Denotes a directly impending hazard Failure to observe the information can lead to...

Page 8: ...Do not touch any non insulated pipes and hose cou plings when running the system with hot water n Injury hazard due to parts flying off the system Fragments or objects flying off the system can cause...

Page 9: ...module before starting any work on it Electrical hazards Hazard Electric shock hazard n Never touch electric cables plug in connections and terminal boxes if your hands are wet n Electrical connectio...

Page 10: ...module is not drinking water quality due to the cleaning agents added 5 Noise protection The noise level is approx 80 dB A Therefore it is not compulsory to wear ear protection at the place of instal...

Page 11: ...e l E m c S 0 0 0 2 n a h t s s e l s d i l o s e l b a e l t t e S l g m 5 0 n a h t s s e l 2 5 0 0 n a h t s s e l e z i s e l c i t r a p s d i l o s e l b a r e t l i F m m l g m 0 2 n a h t s s...

Page 12: ...n the ma chine must be clearly specified and observed Unclear accountabilities are a safety risk The owner operator must n provide the machine operator with access to the ope rating instructions n ens...

Page 13: ...least every 12 months by an expert The result of the inspection must be recorded in writing At the end of these operating instructions there is an inspection sheet for entering the inspection results...

Page 14: ...61 163 A 2006087 09 03 English Operating instructions HD 9000 E USA B1 B Design and function Figure B 1 Front view 1 Bypass valve 2 Low pressure hoses 3 Low pressure inlet 4 Cooling water inlet 1 Desi...

Page 15: ...antry 5 High pressure feed underbody wash 6 Pulsation damper 7 Frost protection supply gantry optional 8 Frost protection supply underbody wash optional 9 1 High pressure solenoid valve underbody wash...

Page 16: ...ooling water inlet 4 Water inlet tank 5 Overflow 6 Water inlet float valve 7 Storage tank 8 Level probe 9 Bypass solenoid valve 10 High pressure non return valve 11 High pressure manometer 12 Pressure...

Page 17: ...function 3 Overall flow diagram Non return valve V Shut off valve Y Solenoid valve no normally open nc normally closed FW Water supply flow diagram SV Float valve Figure B 4 Overall flow diagram 1 Hig...

Page 18: ...compressed air supply for pneumatic high pressure solenoid valves gantry and underbody wash on the high pressure module Figure B 5 Flow diagram 1 Compressed air inlet provided on site 2 Bypass solenoi...

Page 19: ...umps see Figure B 3 Each high pressure pump 16 17 is driven by an electric motor The pumps pump the water to the pressure side under high pressure When the motors are started up the bypass valve 9 is...

Page 20: ...ed back into the storage tank The cooling water pressure is set at the pressure regulator 2 Frost protection see Figure B 3 The high pressure module must be installed in a room protected against frost...

Page 21: ...peration Hazard n Injury hazard due to escaping possibly hot waterjet Check the high pressure hose pipes and fittings for damage before each use Immediately renew any leaking components and seal leaki...

Page 22: ...zard Do not process any liquids other than water with the module in particular no combustible or caustic liquids Do not use any cleaning agents containing explosive highly flammable or poisonous subst...

Page 23: ...therwise be destroyed If the high pressure module is to be operated during frosty periods it must be installed in a frost free location Outdoorwater pipes must be frost proof e g insulation and steam...

Page 24: ...l F r a b 6 e n i l y l p p u s r e t e m a i d e d i s n I m m 0 5 r e t a w g n i l o o C e t a r w o l F h l 0 0 5 e r u t a r e p m e t y l p p u s x a M C 8 1 0 1 x o r p p a n i m e r u s s e r...

Page 25: ...HD 9000 E USA Operating instructions English 5 961 163 A 2006087 09 03 D2 2 D Technical specifications Low pressure inlet G2 High pressure outlet G1 with M 30 x 1 5 fitting...

Page 26: ...to escaping possibly hot water jet Release the pressure before carrying out any work on the high pressure module n Electric shock hazard Before carrying out any work on the high pressure module switch...

Page 27: ...re cleaning equipment about selecting this type of operation Manual controls water pumps Manual controls water high pressure valves 1 F 2 F 5 F 6 F e r u s s e r p h g i H s e l z z o n s d r a w r o...

Page 28: ...R s p m a l c e s o h e h t f o s p m a l c e s o h l l A e l u d o m e r u s s e r p h g i h e u q r o t h t i w s p m a l c e s o h n e t h g i T r e t e m a i d l a n i m o n m m 8 2 o t p U h c n...

Page 29: ...w O r o t a r e p o r e m o t s u c e c i v r e s l i o k c e h C l e v e l s d a e h p m u p l l A l e v e l l i o f o e l d d i m l e v e l l i o m u m i n i M o t p u l e v e l l i o m u m i x a M...

Page 30: ...L d n a l i o f f o n i a r D l i o e h t g n i g n a h c e r o f e b n i r u o p d a e h p m u p e h t n o g n i d n e p e d o D 1 6 0 8 8 2 6 o N t r a P l i o f o s r e t i l 8 1 l i o r e h t o y...

Page 31: ...the environment with waste oil is a punishable offence Oil grade and quantity See technical specifications The oil change must be carried out as follows for each pump n Keep a collection container for...

Page 32: ...we recommend flushing through the high pressure module with an alkali solution to neutralize the acid residues pH value 7 8 Comply with the instructions for use and the accident prevention regulation...

Page 33: ...it for the high pressure module to cool before carrying out any work on it n Electric shock hazard Switch off and secure the master switch on the high pressure module before starting any work 1 Who ca...

Page 34: ...d n o i t a s l u p k c e h C e v i t c e f e d r e p m a d e c a l p e R r e n w O r o t a r e p o r i a n i s k c u s p m u P e n i l n o i t c u s k c e h C r e n w O r o t a r e p o e v i t c e f...

Page 35: ...o p 2 2 M R F S A d i u q i l 5 5 M R F S A d i u q i l 1 8 M R F S A d i u q i l 1 3 M R g n i l i o s e r e v e s d i u q i l 9 3 M R n o i t c e t o r p n o i s o r r o c h t i w i l a k l A i l a...

Page 36: ...ury hazard due to cleaning agent Protective measures are to be taken when handling cleaning agent concentrates containing substances harmful to health In particular safety goggles protective gloves an...

Page 37: ...ions The water supply line is to be fitted with a shut off fitting and must be flexibly connected with a pressure hose to the high pressure module Insufficient water is supplied if the pipe cross sect...

Page 38: ...nd the number of changes in direction and fittings 4 Water hardness Excessive water hardness 15 dH can lead to depo sits and malfunctions Use a descaler mounting kit if the water hardness is higher 5...

Page 39: ...at the high pressure pumps Remove the sealing plug C at the oil tank n Check the rotational direction of the precharge pressu re pumps only for hot water systems Figure H 2 High pressure pump H Syste...

Page 40: ...C 0 0 0 9 D H A t e l t u o e r u s s e r P 5 1 x 0 3 M B y l p p u s r e t a W 2 C y l p p u s r e t a w g n i l o o C R 1 C t e l n i r e t a w g n i l o o C G H5 6 Installation plan H System insta...

Page 41: ...o n o i t a r e p o l a i t i n I n o t u o d e i r r a c n o i t c e p s n I s g n i d n i F e r u t a n g i S n o t u o d e i r r a c n o i t c e p s n I s g n i d n i F e r u t a n g i S n o t u o...

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