Kärcher HD 4000 C Operating Instructions Manual Download | Manualshive

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5.956-648
A 10369
(06/00)

HD 4000 C

1.509-035
1.509-515

HD 6000 C

1.967-045

Operating Instructions

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Summary of Contents for HD 4000 C

Page 1: ...5 956 648 A 10369 06 00 HD 4000 C 1 509 035 1 509 515 HD 6000 C 1 967 045 Operating Instructions...

Page 2: ...ng an oil change as well as any oil water mixture exiting from the machine in conjunction with a leak must be collected and delivered to a waste oil collection point i Important Waste oil may be dispo...

Page 3: ...Use of the Equipment B System Operation 1 Operating Controls 2 Using Emergency STOP 3 Starting the System 4 Stopping the System 5 Frost Protection 6 System Shut Down C System Functions 1 Flow Diagram...

Page 4: ...tem are under high pressure High pressure water jets may exit from damaged system components posing injury and or scalding hazards General Hazard Overview Danger n Injury hazard through exiting water...

Page 5: ...gh defective hose coupling Check hose coupling daily for tightness and absence of leakage Hazards posed by defective equipment Danger Injury hazard through exiting water jet of high pressure or high t...

Page 6: ...ituted by the accessories spraying devices that are connected to the system taps 7 Authorised Operators The operation of the system is restricted to persons over the age of 18 who have been properly i...

Page 7: ...icable are the German Regulations governing liquid spraying devices VBG 87 and the Ordinance on Hazardous Substances VBG ZH 1 220 GefStoffV A For Your Safety Please also observe local regulations conc...

Page 8: ...ped switching off the motor motor fault 5 Indicator lamp General Fault is illuminated for motor malfunction drop in system pressure at high pressure outlet water temperature too high motor temperature...

Page 9: ...n B2 Danger n Injury hazard Hazard of chemical burns caused by cleaning detergents Scalding hazard through hot water Do not aim waterjet at persons or animals Strictly observe safety instructions on d...

Page 10: ...storing Operational Readiness Press the unlock button S1 4 Stopping the System Turn the system s Emergency STOP master switch to the 0 OFF position Shut OFF the water supply Open the handgun until the...

Page 11: ...essure pumps 2 Float valve 3 Dirt trap 4 Overflow 5 Low water sensor 6 Pressure relief valve 7 Filter 8 Overflow valve 9 Flow monitor 10 Safety valve 11 Solenoid valve cooling water 12 Pressure contro...

Page 12: ...inactive the overflow valve switches to idle pressure circulation If the outlet pressure exceeds the maximum operating pressure regardless of the overflow valve the safety valve 10 opens System Contr...

Page 13: ...pressure safety valve bar 130 130 130 130 Dimensions Length mm 1090 1090 1090 1090 Width mm 615 615 615 615 Height without pedestal mm 1070 1070 1070 1070 Weight empty kg 245 245 245 245 Capacity Floa...

Page 14: ...operating pressure safety valve bar 90 90 Dimensions Length mm 1090 1090 Width mm 615 615 Height without pedestal mm 1070 1070 Weight empty kg 260 260 Capacity Float reservoir max capacity L 89 89 Pu...

Page 15: ...15 5 Power supply cable mm 4 x 10 4 x 10 4 x 16 4 x 16 Control cable mm 5 x 1 5 5 x 1 5 5 x 1 5 5 x 1 5 Motor starter type External pre fusing A slow 50 50 63 63 Water Flow volume L h 3900 3900 3900 3...

Page 16: ...20 C kW 15 15 Power supply cable mm 4 x 10 4 x 10 Control cable mm 5 x 1 5 5 x 1 5 Motor starter type External pre fusing A slow 50 50 Water Flow volume L h 5600 5600 Max supply temperature C 60 80 M...

Page 17: ...HD 4000 C HD 6000 C English 5 956 648 A10369 06 98 3 Dimension Diagram D Specifications D5...

Page 18: ...er Observe all safety and operating instructions packaged with these spare parts In particular this applies to n Spare parts and wearing consumable parts n Accessory parts n Operating media n Cleaning...

Page 19: ...tenance E2 a Safety valve b Pump side c Pressure controller d Solenoid valve cooling water e Drip pan f Pressure relief valve g Cooling coil h Float reservoir with float valve j Overflow valve pressur...

Page 20: ...ck pump oil level MIN level Centre of oil sight glass MAX level up to mark in housing If required top up with oil part no 6 288 061 Operator Check oil quality Both pump sides If the oil appears milky...

Page 21: ...r release pressure Disassemble and clean strainers Operator Check float valve Float reservoir Water level must stand 40 mm below the overflow weir With float valve closed no water may exit For adjustm...

Page 22: ...rt no 6 288 061 Do NOT use alternate oil products Operator Check unit for lime deposits Entire water system Functional faults on valves or pumps may indicate calcification Use procedures outlined on t...

Page 23: ...value 7 8 The instructions for use and accident prevention regulations dilution according to label specifications and in particular VBG1 4 14 and 44 47 must be observed Proceed as follows Begin by dec...

Page 24: ...r safety valve is activated Blown hose between overflow valve and float valve replace Operator Defective overflow valve CAUTION For safety reasons excess water is vented outdoors Shut down the system...

Page 25: ...ck oil level Customer Service Oil change not made owing to which there is oil carbon under the piston guide shoes piston seizing Check pump parts replace as necessary Make an oil change Customer Servi...

Page 26: ...less than 6 hours Site high pressure network is leaky Seal it off Operator Pressure switch defective Replace Kundendienst System does not start up when unlock button is pressed no indicator light ill...

Page 27: ...n activated operational indicator light illuminates system does not start up Pressure switch defective replace Customer Service While activating the HD pistols the unit switches itself off Flow switch...

Page 28: ...a flexible high pressure hose Insufficient supply line cross section or insufficient admission pressure will result in water starvation To prevent pump damage a low water condition will automatically...

Page 29: ...in accordance with the Specifications contained in the Operating Instructions n Check the function of decalcifying component if required n Check water supply for required delivery volume and maximum...

Page 30: ...ERSONNEL ONLY G3 6 Space Assignment Plan AUTHORISED PROFESSIONAL PERSONNEL ONLY A Pressure outlet M30x1 5 B Water inlet G 1 HD 4000 C G 1 HD 6000 C C Overflow O D 41 D Cooling water inlet G D1 Cooling...

Page 31: ...when using these nozzles HD 4000 C 100 bar 43 N HD 6000 C 60 bar 25 N The spraying device i e handgun is connected by means of an in line quick coupling H Accessories H1 System tap workstation Feature...

Page 32: ...ASF heavy contamination RM 39 liquid with corrosion protection alkaline slightly alkaline alkaline strongly alkaline slightly alkaline Food processing industry Light to medium contamination greases oi...

Page 33: ...0369 06 98 J Customer Service J1 System Type Works No Commissioned date Inspected date Results Comments Signature Inspected date Results Comments Signature Inspected date Results Comments Signature In...

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