background image

9.801-759.0 - B - Operator's Manual, Catch Up

PRESSURE 

W

ASHER  

Tr

oub

leshooting  Guide

18

PREVENTATIVE MAINTENANCE 

HD3.0/27 GB, HD 3.5/35 GB, HD 4.0/40 GB

HD 4.0/40 GeB, HD 5.0/30 GB

This pressure washer was produced with the best available materials and quality craftsmanship. However, you 
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa-
tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer 
for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. 
Perform maintenance more often under severe conditions. Check pump oil and engine oil level before first use 
of your new pressure washer.

TROUBLESHOOTING 

For Models: HD3.0/27 GB, HD 3.3/35 GB, HD 4.0/40 GB

HD 4.0/40 GeB, HD 5.0/30 GB

PROBLEM

POSSIBLE CAUSE

SOLUTION

SPRAY WAND 
LEAKS

Spray wand not properly attached

Slide the spray wand into the gun. Turn the 
wand collar clockwise onto the spray gun 
threads until tight.

Broken o-ring

Call local distributor and order an o-ring.

PUMP IS NOISY

Pump is sucking air

Check that hoses and fittings are air tight. 
Turn off machine and purge pump by 
squeezing trigger gun until a steady flow of 
water emerges through nozzle. 

MAINTENANCE SCHEDULE

Engine Oil

Inspect

Daily

Change

First month or 20 hours. 
Every 100 hours or every 6 months after first month

Filter

Every 50 hours

Air Cleaner/Filter

Inspect

Daily

Clean

Every 3 months or 50 hours

Engine Fuel Filter

500 hours or 6 months

Spark Plug
Maintenance

Inspect 

Every 6 months or 100 hours

Change

Every year or 300 hours

Clean Fuel Tank(s)

Annually

Pump Oil
(Non foaming) 
SAE 10W-40

Inspect

Oil level daily

Change

After first 50 hours, then every 500 hours or annually (or 3 months)

Replace High Pressure Nozzle

Every 6 months

Replace Quick Connects

Annually

Clean Water Screen/Filter

Weekly

Replace HP Hose

Annually (if there are any signs of wear)

Belts*

Tighten

Every 6 months

Inspect/Replace

Every 6 months

  

*Note:

 When servicing belts, don't exceed 14 lb-ft on pump mounting screws.Failure to do so will cause 

pump thread damage.

       NOTE: Read engine manual for any maintenance or service questions.

Summary of Contents for HD 3.5/35 G

Page 1: ...0 40 G HD 4 0 40 GB HD 4 0 40 Ge HD 4 0 40 GeB HD 5 30 G HD 3 5 35 G CAL HD 3 5 35 GB CAL HD 4 0 40 G CAL HD 4 0 40 GB CAL HD 4 0 40 GeB CAL HD 4 0 40 Ge CAL 1 107 273 0 1 107 274 0 1 107 275 0 1 107...

Page 2: ......

Page 3: ...Safety Information 4 6 Component Identification 7 Assembly Instructions 8 Operating Instructions 9 10 Detergent and General Operating Techniques 11 Shut Down and Clean Up 12 Storage 12 Troubleshooting...

Page 4: ...njury read operating instruc tions carefully before using 1 R e a d owner s m a n u a l thorough ly Failure to follow instructions could cause mal function of the machine and result in death serious b...

Page 5: ...MPORTANT SAFETY INFORMATION WARNING Do not use gasoline crankcase draining or oil containing gasoline solvents or alcohol Do ing so will result in fire and or explosion WARNING Risk of fire Do not Spr...

Page 6: ...ly injury may result 23 Before disconnecting discharge hose from water outlet Open the spray gun to relieve pressure 24 Do not overreach or stand on unstable support Keep good footing and balance at a...

Page 7: ...be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pump Protector Cycles fresh cool water through pump when recirculating wa...

Page 8: ...debris then connect the garden hose to pump water inlet CAUTION Do not run the pump without water or pump damage will result STEP 8 Place battery in battery box Use a 12 V battery with a minimum capac...

Page 9: ...heck pump oil level by using dipstick or observe oil level in oil window if equipped Use 40 wt non detergent oil STEP 4 Connect garden hose to the cold water source and turn water on completely Never...

Page 10: ...ll engines may kick back Do not hold pull starter grip tightly in hand OPERATING INSTRUCTIONS WARNING Never replace nozzles without engaging the safety latch on the spray gun trigger The four color co...

Page 11: ...Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approxi...

Page 12: ...the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valv...

Page 13: ...emove debris with fine needle Pump sucking air inlet hose leaking Check that all hoses and fittings are airtight Turn off machine and trigger spray gun until a steady flow of water emerges through the...

Page 14: ...ENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filter valve is at lowest s...

Page 15: ...Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE For Models HD 3 0 27 G HD 3 5 35 G HD 4 0 40 G HD 4 0 40Ge This pre...

Page 16: ...king pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply and possibility of air seepage Valves sticking Ch...

Page 17: ...DRIPPING FROM UNDER PUMP Piston packing worn Call local distributor O Ring plunger retainer worn Call local distributor Cracked piston Call local distributor OIL DRIPPING FROM UNDER PUMP Oil seal wor...

Page 18: ...spray gun threads until tight Broken o ring Call local distributor and order an o ring PUMP IS NOISY Pump is sucking air Check that hoses and fittings are air tight Turn off machine and purge pump by...

Page 19: ...75 HD3 0 27 GB 9 804 625 0 Nozzle SAQCMEG 250375 Green 1 9 804 624 0 Nozzle SAQCMEG 150375 Yellow 1 9 804 626 0 Nozzle SAQCMEG 400375 White 1 8 712 398 0 Nozzle Compl Qcem 6540 Brass chem 1 Quick Con...

Page 20: ...WASHER 20 Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change OIL CHANGE RECORD Check pump o...

Page 21: ...KNA Inc 4555 Airport Way Denver CO 80239 Form 9 801 759 0 Revised 08 21 Printed in U S A or Mexico...

Reviews: