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Kärcher Chariot CV 60/1 RS KIRA Autonomous, Manual

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Kärcher Chariot CV 60/1 RS KIRA Autonomous Manual Download Page 32

32

Maintenance

Electric Brake Engagement

FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove 
key.

Electric Brake Engagement

This machine is equipped with an electric brake.

The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform 
or when emergency stop is engaged.

The brake has a mechanical over-ride that can be engaged so machine can be pushed or towed (slowly).

To disengage brake:

1. Rotate lever up.

Do not operate machine with brake disengaged.

8.644-976.0 Manual Operator CV601 RS KIRA Autonomous

Summary of Contents for Chariot CV 60/1 RS KIRA Autonomous

Page 1: ...Register your product www kaercher com welcome 8 644 976 0 B 05 13 22 Chariot CV 60 1 RS KIRA Autonomous English 02 ...

Page 2: ...976 0 Manual Operator CV601 RS KIRA Autonomous Machine Data Label Overview The Chariot KIRA CV60 1 RS Autonomous is a battery powered stand on wide area vacuum intended for commercial use for example in hotels schools hospitals factories shops offices and rental businesses The Chariot KIRA CV60 1 RS Autonomous brushes and vacuums debris from the floor and stores it in the debris tray and vacuum ba...

Page 3: ... Debris Tray Installation 17 Service Schedule 18 Maintenance Battery Location 19 Changing Batteries AGM 20 On Board Charger 20 Lithium Battery 21 Operating Limits 22 Handling Lithium Battery 23 Installation Single Battery 23 On Off 23 Charging 24 Storage 24 Service Maintenance 25 Troubleshooting 25 Changing Battery Lithium 26 Brush Deck 27 Brush Removal Bearing Cleaning 28 Brush Installation 28 Br...

Page 4: ...aning or maintenance and when replacing parts or converting the machine to another function For battery powered machines safely disconnect at least the non frame connected pole of the battery or by an equivalent method disconnecting device Do not use a visibly damaged battery pack or appliance If the battery housing is damaged do not touch exposed contents Do not modify or attempt to repair the ap...

Page 5: ...en these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jacket...

Page 6: ...TY section contains important information regarding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive main tenance to keep the machine and ...

Page 7: ...ne If at any time the labels become illegible promptly replace them WARNING LABEL 86244300 86244310 OBC CAUTION 86447300 CAUTION SEE VIEW A VIEW A PINCH HAZARD BATTERY INFORMATION 86447260 86444760 86335010 HANDS CLEAR 86402490 QR CODE READ MANUAL 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 8: ... 120 Volt Models This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adapter that looks like the adapter in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet Fig A can be ins...

Page 9: ...bag The debris tray captures the dirt off the floor as the machine moves forward The vacuum motor provides suction to draw the fine dirt into the vacuum bag and the debris tray stores large debris The function of the operator control system is to control the direction and speed of the machine The directional control system consists of the direction control drive reset switch maximum speed knob thr...

Page 10: ...atteries and operator 819lb 372kg Weight Empty no batteries or operator 452lb 205kg Tires Front 10in 254mm Solid grey non marking Rear 8in 203mm grey non marking Foundation Pressure 223psi 1539kPa Max Speed 3 46 mph 5 57 km h Frame construction Powder coated Steel Brake 3 5 ft lb 4 75Nm electrical brake engaged when operator steps off platform or e stop activated Minimum Aisle U Turn 52in 1321mm M...

Page 11: ...owledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance ITEM MEASURE Height 52 in 1321 mm Length 51 in 1296 mm Width 28 3 in 719 mm HEIGHT WIDTH LENGTH 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 12: ...12 Operations Controls 7 4 2 5 6 3 11 9 1 8 10 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 13: ...emergency stop usage can cause premature brake wear use only when necessary To release the emergency stop switch rotate the switch clockwise 3 Directional Control Drive Reset Switch This safety feature is designed to ensure safe engagement of propel drive Each time the machine power is turned on or each time an operator steps on to the platform the Drive Reset Switch must be pushed before machine ...

Page 14: ...de the machine will propel at a slow speed The floating brush deck and side broom are in the down position The brushes will agitate the side broom will bring debris into the path of the deck The vacuum will draw the dirt and debris into the debris tray and the vacuum bag The brushes side broom and vacuum will operate at reduced power Vacuuming This mode is used for vacuuming In this mode the machi...

Page 15: ... their meanings Battery Charge Level Solid green 100 Pulsing green dim green 90 99 Pulsing yellow dim yellow 60 89 Pulsing orange dim orange 30 59 Pulsing red dim red 10 29 Solid red 0 9 Low Battery Autonomes mode Transition Blue orange Manual mode Transition white orange Estop Pulsing red dim red Errors Ramp Red Tamper detection Pulsing red off Turn signal Solid yellow flash blue yellow flash blu...

Page 16: ...ightly on the throttle pedal with right foot Emergency Stop Procedures 1 Push in emergency stop button This will engage the brake and cause the machine to stop immedi ately Normal Vacuuming Plan the vacuuming pattern in advance The longest track is around the perimeter of the area to be cleaned For efficient operation the runs should be the longest possible without turning or stopping In order to ...

Page 17: ...e power off or switch to transport only mode FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key FOR SAFETY When using machine go slow on inclines Changing Vacuum Bag 1 Park machine on level area 2 Turn the machine power off 3 Open cover lid 4 Remove vacuum bag lip from nozzle 5 Remove vacuum bag from vacuum box and dispose of properly 6 Clean vacuu...

Page 18: ...de brush housing Clean brushes and check wear Remove bearing cap from end of brush Clean bearing and cap Empty debris tray Check vacuum bag fullness and change if necessary Charge batteries Clean off top of batteries Check battery cells with hydrometer Wet cell only Check battery connections are tight Clean battery cases and compartment Inspect and replace all filters including exhaust and intake ...

Page 19: ...19 Maintenance Battery Location 1 Battery Lithium shown 2 Charger Wall Plug And Cords 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 20: ...rom the machine Batteries are a potential environ mental hazard Consult your battery supplier for safe disposal methods On Board Charger 1 Stop the machine in a clean well ventilated area next to an AC outlet 2 Turn OFF machine 3 Open doors and turn off breaker Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging 4 Release the char...

Page 21: ...battery during usage or operation Do not operate or store battery outside of operating limits Do not short circuit battery Do not puncture battery Do not expose battery to flames or incinerate Do not open battery case or dissemble battery Do not wear rings watches bracelets or necklaces when handling or working near battery Do not drop or crush battery Do not lift battery by the terminal cables Do...

Page 22: ...e these operating limits Opera Do not install batteries in series Select the appropriate AES battery model for the voltage of your system NOTE Intentional bypassing of BMS to operate battery outside maximum and minimum limits voids warranty Operating Limits 14 36 3000 Continuous Charge Current 76A Continuous Discharge Current 76A Charge Voltage 40 8 V Operating Voltage Min Max 33 6 V 43 8 V Charge...

Page 23: ...stall and secure new battery Be careful not to ground the terminals to any metal mounting fixture or body part Connect battery cables Connect ground cable last to avoid sparks Recommended terminal torque is 9 0 Nm 6 64ft lb Close circuit disconnect ifopen Turn battery switchon NOTE All cable ends must be connected to battery terminals without any washers between terminal bushings and cable ends Te...

Page 24: ... Storage Systems should be stored out of direct sunlight under the following temperature conditions System should be put into storage at 80 SOC and checked monthly to ensure the system SOC state of charge does not fall below 20 At 2 SOC the battery will self discharge in approximately 2 months CORRECTIVE ACTIONS High Temperature Stop discharge or charge Leave the battery to cool Low Temperature St...

Page 25: ...and NOT broken or frayed Replace any damaged batteries Replace any damaged cables Check torque on terminal bolts Troubleshooting Battery Won t Turn On Symptom Does the battery turn on for a short time then turn itself off Description The battery is likely in a low voltage or low SOC Action Connect to charger and turn on the battery Symptom Was the battery left on or stored for extended periods of ...

Page 26: ...away from battery 4 Prepare a suitable site to place the battery 5 Remove battery from machine Attach suitable battery lifting device and lift batteries from the machine Batteries are a potential environmental hazard Consult your battery supplier for safe disposal methods Recycling and Disposal Batteries must not be mixed with domestic or industrial waste Discover s Advanced Energy Systems are rec...

Page 27: ... Maintenance Brush Deck 1 Brush Deck 2 Release Levers 3 Brush Motor 4 Brush Deck Lift Actuator 5 Side Broom 6 Debris Tray 7 Brush Tray 2 7 6 4 5 3 1 2 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 28: ...and onto drive shaft Make sure it is fully seated and is driven by the deck system 3 Ensure the brush tray latch is fully engaged Brush Tray Removal and Cleaning 1 Pull door lever to release latch 2 Slide the brush tray out the side 3 Clean the contacts on the inside roof of the brush housing Be careful not to bend or damage them 4 Clean the top rail surface of the brush tray cartridge Inspect for...

Page 29: ...r 2 Release bag from debris snout 3 Place new bag over debris snout and ensure card board flange is engaging bag presence switch 4 To replace pre filter simply remove old and insert new under clips 5 To replace post filter remove left door remove filter knob and slide filter of post mount Reverse to install 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 30: ...r from batteries in the event of an electrical overload When the circuit breaker is tripped it can be reset by pressing the toggle switch If the circuit breaker continues to trip the cause of the electrical overload must be corrected Call for service 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 31: ...31 Maintenance Drive Motor 1 Drive Motor 2 Brake B R A K E O V E R R I D E L E V E R 2 1 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 32: ...th an electric brake The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged The brake has a mechanical over ride that can be engaged so machine can be pushed or towed slowly To disengage brake 1 Rotate lever up Do not operate machine with brake disengaged 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 33: ...r pushing machine Trailer Loading Unloading Brush deck must be in the up position before loading Park machine in a corner of the trailer with padding between machine and the walls Once loaded lower brush deck turn off machine and ensure brake is engaged Block the tires to prevent the machine from rolling Place a strap wrapping around the machine pulling it into the corner with padding between the ...

Page 34: ...acuum circuit or switch Check wires connections and motor replace or tighten as necessary Worn vacuum motor brushes Replace brushes check commutator Full vacuum bag Replace vacuum bag Clog in vacuum system Check for and remove debris Low battery charge Charge battery Poor vacuum performance Vacuum hose not fully connected to brush deck or vacuum box inlet Check for full connection of vacuum hose a...

Page 35: ...e turning it back on 0A Side Broom Motor Overcurrent Disconnect power with the main breaker remove the side broom and clean 0B Side Broom Motor Open Circuit Locate the side broom circuit breaker and reset 0C Side Broom Motor Short Turn the main breaker off and wait 10 seconds before turning it back on 0D Side Broom Motor Low FET Error Turn the main breaker off and wait 10 seconds before turning it...

Page 36: ...n 1F Vacuum Motor Internal Motor Controller Error Locate the side broom circuit breaker and reset 20 Vacuum Motor Unknown Motor Controller Error Turn the main breaker off and wait 10 seconds before turning it back on 21 Vacuum Motor Overcurrent Error Turn the main breaker off and wait 10 seconds before turning it back on 22 Vacuum Motor Open Circuit Locate the vacuum motor circuit breaker and rese...

Page 37: ... cool down for 1 hour before continuing operation 2C Vacuum Motor DMC Temperature Error FET Disconnect power with the main breaker Remove the side broom and clean Remove the brush tray and clean the brushes Allow the controllers to cool down for 1 hour before continuing operation 2D Serial Number Error Missing Serial Number Turn the main breaker off and wait 10 seconds before turning it back on 2E...

Page 38: ... is solid while charging If the light is blinking or off continue to press the button until it remains solid 81 The vacuum bag is missing install a bag to allow cleaning Transport mode is still allowed Install a vacuum bag Or make sure the vacuum bag is seated correctly 82 The battery is dead and will need to be charged Transport mode is still allowed Transport the machine to a charging location k...

Page 39: ...n the brushes 8A Brush Motor ANIN Limit Motor temperature is above software limit Throttle input range is being affected All modes are still allowed Disconnect power with the main breaker remove the brush tray and clean the brushes 8B Traction Motor PWM is being limited by unspecified source All modes are still allowed Ensure the grade is appropriate 8C Traction Motor Reverse Limited The controlle...

Page 40: ...troller is driving but a power limiting condition is active All modes are still allowed Service soon 92 The battery is low and will need to be charged soon All modes are still allowed Charge the battery soon 93 The batteries are charging and the machine is locked out Ensure the key is off when charging 94 Traction motor PWM is being limited by the active current limit Ensure the grade is appropria...

Page 41: ...41 Suggested Spare Parts 8 644 976 0 Manual Operator CV601 RS KIRA Autonomous ...

Page 42: ...oducto y aproveche de muchas ventajas Bewerten Sie Ihr Produkt und sagen Sie uns Ihre Meinung Rate your product and tell us your opinion Évaluez votre produit et donnez nous votre opinion Reseña su producto y díganos su opinión www kaercher com welcome www kaercher com dealersearch Kärcher North America 6398 N Kärcher Way Aurora CO 80019 Phone 1 800 444 7654 DANKE THANK YOU MERCI GRACIAS ...

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