Kärcher 1.103-806.0 Operator'S Manual Download Page 15 | Manualshive

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15

Maintenance

Axles, Hubs and Brakes

Your Kärcher trailer is equipped with Dexter Component Axles. The Dexter Owner's Manual is included in the
materials received with your trailer. Maintenance for axles, hubs and brakes is extremely important for protecting
the longevity of your trailer. It is extremely important for your personal safety and the protection of others. Follow the
Dexter service recommendations exactly as described.

Please, never shortcut axle, hub and brake service and maintenance.

Karcher Trailer Operator’s Manual 9.800-199.0 - E

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Summary of Contents for 1.103-806.0

Page 1: ...perator s Manual Yellow 15 Red Green 25 White 40 OPERATIN G INSTRUCT IONS INSTRUCC IONES DE OPERACIO N MODE D EMPLOI HOUR METER BURNE R RESET OFF ON TEMPE RATUR E CONTR OL O I APAGAR QUEMADOR B RULEUR HOROMETRO CHRONOMETR E CONTROL DE TEMERATURA CONTROLE DE TEMPER ATURE PRENDER OFF F 10 02033 200 165 130 95 235 270 300 MODELS TRK 3500 1 103 806 0 TRK 6000 1 103 807 0 For the Karcher Dealer nearest...

Page 2: ...ny modifications or additions including load equalizing hitches without written factory consent usage in an abnormal manner including overloading voids all manufacturers warranties and liability WARNING This Owner s Manual contains safety information and instructions for your trailer AVERTISSEMENT Ce manuel de l utilisateur contient des informations en matière de sécurité et des instructions pour ...

Page 3: ...r Ball Engagement 9 Load Carrying Capacity 10 What to Check And How To Check Proper Weight Distribution Tongue Weight 11 Wheel Lugs 11 Tires 12 Breakaway Switch D O T Wet Cell Battery 13 Breakaway Switch Mounted on an A Frame 13 Check Breakaway System Brakes Before Each Trip 13 Brakes 13 Burnishing the Brakes 13 Reporting Safety Defects 13 Preventative Maintenance 14 Parts Karcher TRK 6000 Left 18...

Page 4: ...PERA CION MODE D EMPLO I HOU R MET ER BUR NER RES ET OFF ON TEM PER ATUR E CON TRO L O I APAGAR QUEMADO R BRULEU R HOROMET RO CHRONOM ETRE CONTROL DE TEMERAT URA CONTROL E DE TEMPER ATURE PRENDER OFF F 10 02033 200 165 130 95 235 270 300 Pressure Washer Optional Water Tank Pressure Hose Reel Trailer Jack Fuel Tank and Tool Box option Signage Plate Garden Hose Inlet Reel ...

Page 5: ... UCCIO NES DE OPER ACION MODE D EMPL OI HOU R MET ER BUR NER RES ET OFF ON TEM PER ATU RE CON TRO L O I APAGAR QUEMAD OR BRUL EUR HOROME TRO CHRONO METRE CONTRO L DE TEMERA TURA CONTRO LE DE TEMPER ATURE PRENDE R OFF F 10 02033 200 165 130 95 235 270 300 Pressure Washer Optional Water Tank Pressure Hose Reel Garden Hose Inlet Reel Trailer Jack Signage Plate ...

Page 6: ... pressure The maximum weight the trailer is designed to carry Gross vehicle weight rating of the trailer Gross axle weight rating of the trailer Understanding Tire Pressure and Load Limits Tire inflation pressure is the level of air in the tire that provides it with the load carrying capacity and affects the overall performance of the trailer The tire inflation pressure is a number that indicates ...

Page 7: ... safely secured to the hitch Check all fasteners for proper tightness Load is securely tied down to the trailer Wheel lug nuts are properly tightened to the right torque Wheel bearings are properly adjusted and maintained Load is within the maximum load carrying capacity of trailer Tires are properly inflated and are road worthy All trailer lighting is working properly Tire pressure and tire condi...

Page 8: ...or wear and proper tightness Replace bent broken or worn hardware Tighten hardware to 90 96 ft lbs Use only the hardware provided with the Trailer If replacement hardware is needed order replacement kit 8 924 356 0 Make sure that the trailer safety chains are properly connected to the towing vehicle and trailer according to SAE J684 See Safety Chain information in your manual Make sure that all tr...

Page 9: ...ing the ball hitch from fitting completely into the housing as designed 3 Keep the tongue blocked up when not in use so the coupler and mechanism are not in the ground being exposed to dirt and moisture 4 Apply a small amount of an automotive grease to the ball before hitching coupler to prevent wear of the two parts during towing 5 Make sure the latch safety pin is in position before towing Coupl...

Page 10: ...ins should be rigged as tight as possible with just enough slack to allow tight turns to be made This can be accomplished by twisting the chain hook in a clockwise or counterclockwise direction thus twisting the link spacing and making the chain shorter Also by keeping your chains as short as possible you prevent them from dragging on the road and wearing the chain links If for any reason you find...

Page 11: ...ght the load must be shifted forward with respect to the axle This will increase the weight that is transferred to the tongue Adjustments should be made until the tongue weight falls within 10 15 recommended range Likewise if you have too much tongue weight adjust the weight backwards with respect to the axle until the tongue weight falls in the recommended range Tow vehicles vary on how much tong...

Page 12: ... 1 LT and ST tires use the capacity rating molded into the tire 2 Passenger Car Tires Use the capacity rating molded into the tire sidewall divided by 1 10 Use tire mounting procedures as outlined by the Rubber Manufacturer s Association or the tire manufac turers NOTE Tire wear should be checked frequently because once a wear pattern becomes firmly established in a tire it is difficult to stop ev...

Page 13: ...k Service Manual that is furnished with your trailer NOTE It is important to strictly adhere to the axle break instructions for brake service and repair In this way you are protecting the validity of all applicable warranties Burnishing the Brakes Brakes on a new trailer may tend to grab or pulsate This is normal To correct the situation pull the trailer with the trailer brake control slightly eng...

Page 14: ...eral integrity of links Every trip Coupler Check for proper fastening hitch pin in position and secure Every trip Brakes Check for proper adjustment operation Every trip Breakaway Switch Test switch operation and connections Every trip Breakaway Battery Pull switch pin check charge indicator light Every trip Load Distribution Check load distribution security Every trip Leveling Jacks Check fasteni...

Page 15: ...r trailer Maintenance for axles hubs and brakes is extremely important for protecting the longevity of your trailer It is extremely important for your personal safety and the protection of others Follow the Dexter service recommendations exactly as described Please never shortcut axle hub and brake service and maintenance Karcher Trailer Operator s Manual 9 800 199 0 E ...

Page 16: ...16 Notes Karcher Trailer Operator s Manual 9 800 199 0 E ...

Page 17: ...17 Parts Parts KARCHER TRAILER TRK 3500 1 103 806 0 TRK 6000 1 103 807 0 Karcher Trailer Operator s Manual 9 800 199 0 E ...

Page 18: ... ERAT URE CONT ROL O I APAGAR QUEMADOR BRULEUR HOROMETR O CHRONOME TRE CONTROL DE TEMERATU RA CONTROLE DE TEMPERAT URE PRENDER OFF F 10 02033 200 165 130 95 235 270 300 24 64 7 10 6 11 5 4 27 10 2 13 57 32 55 35 7 9 63 10 33 10 63 61 9 8 10 9 7 10 27 12 62 26 50 61 57 53 51 Skid Mount Plumbing W O Garden Hose Option 8 9 9 44 31 30 37 36 52 28 29 35 Garden Hose Reel Optional Hose Reel Optional 14 6...

Page 19: ...K 6000 Right 17 16 58 46 18 19 15 74 45 56 60 59 21 9 8 10 3 1 3 25 9 8 10 34 48 48 48 20 40 40 56 54 54 73 73 47 47 40 40 23 Hydraulic or Electric Brakes Breakaway Electric 33 42 41 41 9 7 39 72 49 Reversed View 68 66 78 79 67 69 69 71 70 70 70 71 70 75 77 77 76 ...

Page 20: ...NOT SHOWN 9 802 811 0 4 WASHER 3 8 X 1 1 2 FENDER NOT SHOWN 8 719 024 0 2 WASHER 3 8 SS LOCK NOT SHOWN 8 719 089 0 2 NUT 3 8 HEX NC SS NOT SHOWN 19 8 707 498 0 2 HOOK S 5 16 ZINC PLATED 20 8 707 504 0 2 AXLE 3500 LBS 73 TRACK ELEC BRAKES 8 707 505 0 2 AXLE 3500 LBS 73 TRACK HYD BRAKES 21 8 707 512 0 2 LAMP STOP TAIL TURN RED 22 8 707 511 0 1 PLUG 7 PRONG NOT SHOWN 23 8 707 513 0 1 LAMP LICENSE W H...

Page 21: ... SHOWN 55 8 706 968 0 1 FITTING 1 2 X MPT 3 4 GHM 56 8 900 522 0 2 LABEL DO NOT STAND OR STEP 57 9 802 171 0 2 NIPPLE 3 8 X 3 8 MPT ST 58 8 753 333 0 1 HANGER KIT TANDEM AXLE 59 8 912 398 0 2 BRACKET TAIL LIGHT 60 8 912 399 0 2 COVER LIGHT BRACKET 61 8 707 230 0 2 VALVE 1 BRASS 62 9 802 132 0 2 ELBOW 3 4 JIC X 1 2 90 63 8 706 117 0 2 NIPPLE 1 CLOSE BLACK 64 9 802 052 0 1 BULKHEAD 3 4 POLYPRO 65 8 ...

Page 22: ... 22 21 4 3 4 51 22 69 47 Breakaway Unit Optional 10 41 22 60 55 22 23 23 35 1 20 45 22 21 23 23 54 20 25 24 19 18 38 23 28 23 35 17 22 30 16 14 16 21 23 58 9 29 36 61 37 39 40 59 Garden Hose Reel Optional 12 13 23 21 35 57 41 2 27 56 48 Hose Reel Optional 61 46 50 49 38 56 15 31 15 26 Hydraulic or Electric Brakes Optional 62 65 71 72 73 74 75 75 64 63 66 67 68 68 66 67 67 67 70 70 76 ...

Page 23: ... PRONG NOT SHOWN 12 8 707 524 0 1 TANK 200 GAL HDPE CONST 13 8 707 526 0 1 STRAINER D1 T LINE 14 8 706 376 0 1 ELBOW 1 PVC 80 15 8 706 424 0 2 NIPPLE 1 5 CLOSE PVC 80 16 8 706 439 0 2 NIPPLE 1 CLOSE PVC 80 17 8 706 484 0 1 BULKHEAD 1 POLY PRO 18 8 706 490 0 1 BULKHEAD 1 1 2 POLY PRO 19 8 706 512 0 1 FLOAT BALL BLACK PLASTIC 20 9 803 557 0 4 ELBOW 3 4 X 3 4 90 21 8 706 899 0 4 NIPPLE 3 4 JIC X 3 4 ...

Page 24: ...0 1 BULKHEAD 3 4 POLY PRO 55 8 706 117 0 2 NIPPLE 1 BLACK PIPE CLOSE 56 9 802 132 0 2 ELBOW 3 4 JIC X 1 2 90 57 8 912 399 0 2 COVER LIGHT BRACKET 58 8 912 398 0 2 BRACKET LIGHT TAIL 59 8 706 207 0 1 ELBOW 3 8 STREET 60 8 707 230 0 2 VALVE 3 WAY BRASS 1 61 9 802 171 0 2 NIPPLE 3 8 X 3 8 MALE 62 8 706 992 0 1 ADAPTER 1 2 X 3 8 63 8 749 879 0 1 ADHESIVE 10 ROLL 2 5 X 7 64 1 VIN PLATE 65 9 807 349 0 2...

Page 25: ... TURN LIGHTS 7 AUXILIARY NOT USED 5 LEFT STOP TURN LIGHTS 4 AUXILIARY DOME CHARGE LINE 3 TAIL RUNNING LICENSE LIGHTS 1 COMMON GROUND 2 ELECTRIC BRAKE TOW VEHICLE TRAILER SECOND AXLE RUNNING LIGHTS RUNNING LIGHTS BATTERY BREAKAWAY SWITCH BRAKE LEFT BRAKE RIGHT 5 1 7 4 3 7 CIRCUIT RECEPTACLE VIEW LOOKING INTO TOW VEHICLE RECEPTACLE RUNNING LIGHTS LICENSE LIGHTS COMMON GROUND TO CHASSIS W G TR 6000 O...

Page 26: ... MOUNT PLUMBING W OFloat Tank PART NO DESCRIPTION FITS THESE MODELS 8 902 447 0 KIT FOR 100 OF 3 8 HIGH PRESSURE HOSE ALL MODELS 8 902 448 0 KIT FOR 200 OF 3 8 HIGH PRESSURE HOSE ALL MODELS PART NO DESCRIPTION FITS THESE MODELS 8 912 409 0 2 5 GAL BUCKET CHEMICAL RACK TRK 6000 PART NO DESCRIPTION FITS THESE MODELS 8 924 475 0 2 Adjustable Height Ball Coupler Option Factory Installed TRK 6000 8 924...

Page 27: ... X 100 1 WIRE TUFF SKIN 8 739 068 0 3 8 X 100 2 WIRE TUFF SKIN 8 739 210 0 3 8 X 100 2 WIRE TUFF FLEX BLUE PART NO DESCRIPTION FITS THESE MODELS 8 711 798 0 50 X 3 4 8 711 799 0 75 X 3 4 8 711 800 0 100 X 3 4 PART NO DESCRIPTION FITS THESE MODELS 8 902 466 0 Upgrade to Chrome Wheels per pair ALL MODELS 8 902 468 0 Upgrade to Chrome Fender Assy Tandem Axle per pair TRK 6000 8 707 467 0 Upgrade to C...

Page 28: ...9 800 199 0 Printed in U S A ...

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