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9.800-966.0-R • KÄRCHER HDS Service Manual
21
PRESSURE
W
ASHER
T
roub
leshooting Guide
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
OIL SQUIRTS
OUT OF OIL
CAP ON PUMP
Pump overfi lled with oil
Maintain oil level at red dot on
sight glass at rear of pump or
at top of notch on dipstick
(where applicable).
WATER
DRIPPING
FROM
UNDER PUMP
Piston packing worn
Check and replace if necessary.
O-Ring plunger retainer worn
Check and replace if necessary.
Cracked piston
Check and replace if necessary.
OIL
DRIPPING
Oil seal worn
Check and replace if necessary.
EXCESSIVE
VIBRATION
IN DELIVERY LINE
Irregular functioning
of the valves
Check and replace if necessary.
SYSTEM
WILL NOT
START
Power, water, auto switch not on
Check and turn on.
Motor overload tripped
Check and reset.
Control fuse blown (2 or 3 amp)
Check and replace.
Pressure switch faulty
Check, clean or replace.
Timer faulty
Check and replace.
SYSTEM
WILL NOT
STOP
Water leak in discharge line
Repair water leak.
Pressure switch faulty
Disconnect at timer. If unit stops,
replace pressure switch.
Timer resistor faulty
Replace timer.
SYSTEM STOPS
AFTER APPROXIMATELY
10 SECONDS AND
THEN RESTARTS
Faulty pressure switch
Check and replace.
Leak in system
Fix leak.
WATER IS
NOT HOT
Tank water low
Check for leaks and fi ll.
Temperature or level controls
faulty
Check and replace.
MOTOR ”HUMS”
BUT DOES
NOT TURN
Electric motor single phasing
Check for blown fuse or loose
power line connections.
PUMP RUNNING
NORMALLY BUT
LOW WATER
PRESSURE
Air leak in inlet
Check water supply and possibility
of air entering water connections.
Faulty pressure unloader
Bypass pressure unloader by
wiring spray gun open. If good
PSI, turn machine off and replace
regulator. DO NOT RELEASE
SPRAY GUN WHILE BYPASSING
UNLOADER.
Summary of Contents for HDS 4.0/20 E Ec
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