KARCEPTS KIM01 Installation Instructions Manual Download Page 4

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1. PREPARATION (continued…)

Line up a K20A/A2/A3/Z1 intake manifold gasket with the intake ports of the
RBC/RRB manifold, and mark the manifold for cutting.

Use a vice to hold the manifold securely, and cut the majority of the coolant
passage from the manifold with a metal cutting disk.

Summary of Contents for KIM01

Page 1: ...nations 1992 1995 Honda Civics equipped with a K20 engine and Hasport EGK1 engine mounts 1996 2000 Honda Civics equipped with a K20 24 engine and Hasport EKK2 engine mounts 1994 2001 Acura Integras eq...

Page 2: ...tional Tools Sharpie Marker Vice Die Grinder Metal Cutting Wheel 60 Grit Flap Disk Drill 15 32 Drill Bit Required For Adapting a RBC RRB Intake Manifold onto a 02 06 RSX ITR or 02 05 Civic Si CTR Styl...

Page 3: ...or and EVAP canister purge valve connector from your current intake manifold and throttle body setup 2 Remove the throttle body 3 Remove the intake manifold brackets intake manifold and intake manifol...

Page 4: ...2 A3 Z1 intake manifold gasket with the intake ports of the RBC RRB manifold and mark the manifold for cutting 5 Use a vice to hold the manifold securely and cut the majority of the coolant passage fr...

Page 5: ...1 PREPARATION continued 6 To clean up the cut and contour the manifold according to the markings use a 60 grit flap disk with your grinder...

Page 6: ...manifold flange that stems from the nipple atop the manifold Mark and drill a 15 32 hole into the intake manifold gasket to line up with this port For ease of drilling and sealing use a Hondata or equ...

Page 7: ...Line up the 16176 RBC 004 throttle body gasket as shown 2 With a 6mm Allen Wrench bolt the adapter onto the intake manifold with four M8 socket head cap screws 3 Line up the 16176 PRB A01 throttle bod...

Page 8: ...le body rotor and the adapter when opening up to simulate full throttle If any interferences are observed loosen the M8 hex head cap screws and re position the throttle body The K20A A2 A3 Z1 throttle...

Page 9: ...or a K20Z1 TB relocate the MAP sensor on the TB to the MAP sensor location on the RBC RRB intake manifold Then use a provided rubber plug to block the no longer utilized MAP port on the TB 7 Install t...

Page 10: ...o loop the inlet on the block to eliminate the coolant flow to the throttle body left image below or obtain 5 16 I D hose to connect the system in stock fashion right image below 9 If using a 02 06 RS...

Page 11: ...hoods It may be a requirement to bend in or cut a small piece out of the inner skeleton in order to close the hood on your vehicle Another option is to completely remove the EVAP valve altogether an a...

Page 12: ...CONGRATULATIONS YOUR RBC RRB RBB INSTALLATION SHOULD NOW BE COMPLETE...

Page 13: ...mers of the purchaser which may arise and or result from the sales installation or use of these parts Parts sold or manufactured by Karcepts Inc may not meet legal requirements for use on public roads...