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Technical Description

ULTRAFLOW

Kamstrup A/S
Industrivej 28, Stilling
DK-8660 Skanderborg
TEL: +45 89 93 10 00
FAX: +45 89 93 10 01
[email protected]
www.kamstrup.com

Summary of Contents for ULTRAFLOW 54

Page 1: ...Technical Description ULTRAFLOW 54 ULTRAFLOW 34 Kamstrup A S Industrivej 28 Stilling DK 8660 Skanderborg TEL 45 89 93 10 00 FAX 45 89 93 10 01 info kamstrup com www kamstrup com...

Page 2: ...TECHNICAL DESCRIPTION ULTRAFLOW 54 and 34 5512 385 GB 02 2014 Rev H1 2...

Page 3: ...n CCC DD E MMM 13 4 7 Accessories for Pulse Transmitter and Pulse Divider 15 4 7 1 Cables 15 5 Dimensional sketches 16 5 1 ULTRAFLOW 16 5 2 Pulse Transmitter and Pulse Divider 20 6 Pressure loss 21 7...

Page 4: ...lse Transmitter and Pulse Divider 42 8 9 1 Galvanically separated output module Y 2 42 8 9 2 Galvanically separated output module Y 3 43 8 10 Pulse emission 44 8 11 Accuracy 44 8 12 Power consumption...

Page 5: ...tilities 63 10 3 3 Windows 64 10 3 4 Help 64 10 4 Application 65 10 4 1 COM port selection 65 10 4 2 Flow meter adjustment 66 10 4 3 Programming of standard flow curve 66 10 4 4 Pulse Divider type No...

Page 6: ...rinciple Two ultrasonic transducers are used to send the sound signal both against and with the flow The ultrasonic signal travelling with the flow reaches the opposite transducer first The time diffe...

Page 7: ...Mechanical data Metrological class 2 or 3 Environmental class Fulfils DS EN 1434 class C Mechanical environment MID M1 Ambient temperature 5 55 C indoor installation Protection class Flow sensor Pulse...

Page 8: ...ta 2 4 Materials Wetted parts ULTRAFLOW qp 0 6 and 1 5 m h Housing gland DZR brass Dezincification resistant brass Housing flange Stainless steel W no 1 4308 Transducer Stainless steel W no 1 4401 Gas...

Page 9: ...mm 2 5 G1Bx190 mm DN20x190 mm G1Bx130 mm 3 5 G5 4Bx260 mm DN25x260 mm 6 G5 4Bx260 mm DN25x260 mm G1 Bx260 mm 10 G2Bx300 mm DN40x300 mm DN40x250 mm 15 DN50x270 mm DN50x250 mm 25 DN65x300 mm 40 DN80x300...

Page 10: ...0 035 7 DN25 25 260 50 451 436 Stainless steel 65 5 CHAG XXX 6 0 06 12 G5 4B R1 16 260 25 437 438 Brass 65 5 CHAH XXX 6 0 06 12 G1 B R5 4 16 260 25 437 438 Brass 65 5 CHCB XXX 6 0 06 12 DN25 25 260 25...

Page 11: ...300 5 458 486 Stainless steel 65 3 FACL XXX 60 0 6 120 DN100 25 360 2 5 470 487 Stainless steel 65 3 FBCL XXX 100 1 200 DN100 25 360 1 5 480 488 Stainless steel 65 3 FBCM XXX 100 1 200 DN125 25 350 1...

Page 12: ...ansmitter or Pulse Divider is used 4 5 Type number composition of Pulse Transmitter and Pulse Divider Pulse Transmitter 66 99 903 Pulse Divider 66 99 907 Y Z XXX Output module Supply module Final asse...

Page 13: ...100 1 5 10 1000 34 100 2 5 198 60 3 9 Default 2 5 1 60 33 20 50 100 2 5 2 5 150 63 100 2 5 10 600 34 100 3 5 151 50 3 9 Default 3 5 1 50 33 20 50 3 5 2 5 125 63 100 3 5 10 500 34 100 3 5 25 1250 64 10...

Page 14: ...RALFOW 54 or 34 qp 40 100 Based on a qp value a meter factor for the Pulse Divider is chosen in Table 8 or Table 9 The valid possible pulse durations are listed on the same line as the chosen meter fa...

Page 15: ...230 VAC power cable Optional 66 99 012 Output module Y 2 galvanically separated 66 99 013 Output module Y 3 galvanically separated Low power 5000 333 2 5 m silicone cable 3 wire Optional 5000 259 5 m...

Page 16: ...Figure 1 Thread EN ISO 228 1 Thread L M H2 A B1 B2 H1 Approx weight kg G B 110 L 2 89 10 5 58 35 55 0 8 G1B 110 L 2 89 10 5 58 35 55 0 9 G1B qp 0 6 1 5 130 L 2 89 20 5 58 35 55 1 1 G1B qp 2 5 130 L 2...

Page 17: ...12 385 GB 02 2014 Rev H1 17 ULTRAFLOW G5 4B G1 B and G2B Figure 2 Thread EN ISO 228 1 Thread L M H2 A B1 B2 H1 D Approx weight kg G5 4B 260 L 2 89 17 58 22 55 43 2 3 G1 B 260 L 2 89 30 58 37 55 61 4 5...

Page 18: ...d face Nom Bolts Approx weight diameter L M H2 B1 D H k Number Thread d2 kg DN20 190 L 2 89 58 105 95 75 4 M12 14 2 9 DN25 260 L 2 89 58 115 106 85 4 M12 14 5 0 DN40 250 L 2 89 D 2 150 136 110 4 M16 1...

Page 19: ...Nom Diameter Bolts Approx weight L M H2 B1 D H k Number Thread d2 kg DN65 300 170 89 H 2 185 168 145 8 M16 18 13 2 DN80 300 170 89 H 2 200 184 160 8 M16 18 16 8 DN80 350 170 89 H 2 200 184 160 8 M16...

Page 20: ...H1 20 5 2 Pulse Transmitter and Pulse Divider Figure 6 Pulse Transmitter Pulse Divider side view Figure 5 Pulse Transmitter Pulse Divider front view Figure 8 Pulse Transmitter Pulse Divider mounted o...

Page 21: ...essure loss in a sensor increases with the square of the flow and can be stated as p kv Q where Q volume flow rate m h kv volume flow rate at 1 bar pressure loss p pressure loss bar qp Nom diameter Q...

Page 22: ...AL Connection to other types of calculators requires the use of a Pulse Transmitter or Pulse Divider It is permissible to replace the supply and change the supply type in Pulse Transmitter Pulse Divid...

Page 23: ...0 ULTRAFLOW 54 and 34 may be installed horizontally vertically or at an angle Important For ULTRAFLOW 54 and 34 the electronics housing must be placed on the side when installed horizontally ULTRAFLOW...

Page 24: ...7 3 Operating pressure In order to prevent cavitation the back pressure at ULTRAFLOW must be min 1 5 bar at qp and min 2 5 bar at qs This applies to temperatures up to approx 80 C ULTRAFLOW must not b...

Page 25: ...neral hang freely downwards after cable connections to form a drip nose for drainage of water and condensation 7 4 1 Orientation of Pulse Transmitter and Pulse Divider Mounting the Pulse Transmitter a...

Page 26: ...he ULTRAFLOW flow part can be used in connection with both PN16 and PN25 The flow sensor can be used in both PN16 and PN25 installations and can be supplied marked either PN16 or PN25 as desired Suppl...

Page 27: ...t medium temperature more than 5 C below ambient temperature Tmed Tamb 5 C calculator and Pulse transmitter Pulse divider may not be mounted on the flow sensor Instead wall mounting is recommended Fig...

Page 28: ...Pulse Divider If ULTRAFLOW and MULTICAL are connected via a Pulse Transmitter ULTRAFLOW is galvanically separated from MULTICAL Note Flow info is not possible if Pulse Transmitter is used If ULTRAFLO...

Page 29: ...utput of Pulse Transmitter and Pulse Divider Diagram 3 Three wire connection of Pulse Transmitter with output module Y 3 to MULTICAL 602 801 Cable length up to 25 metres Diagram 4 Two wire connection...

Page 30: ...ansmitter Pulse Divider output module 2 wire connection 3 wire connection Y 2 100 m 25 m Y 3 N A 25 m MULTICAL 601 602 must have sensor connection type D and external 24 VDC supply MULTICAL 601 602 80...

Page 31: ...h an outer diameter of maximum 10 mm and ensure correct stripping of insulation as well as correct tightening of cable connection see paragraph 7 8 4 Max permitted fuse 6 A 230 VAC This PCB module is...

Page 32: ...istance to hot pipes etc 7 8 4 Cable connections Cable dimension in connections for signal cable 2 6 mm Cable dimension in connections for mains supply cable 4 5 10 mm Tightening torque Maximum 4 Nm c...

Page 33: ...Pulse Transmitter Figure 22 ULTRAFLOW 54 connected to battery supplied Pulse Transmitter MULTICAL 602 connected to the Pulse Transmitter s output module Y 3 Please note If battery supplied the right c...

Page 34: ...where the electric coupling cannot be carried out or where welding in the pipe system can occur the cable from one ULTRAFLOW must be routed through a Pulse Transmitter with galvanic separation before...

Page 35: ...ender or a receiver or both Within ultrasonic flow measuring there are two main principles the transit time method and the Doppler method The Doppler method is based on the frequency shifting which is...

Page 36: ...nce between the signal sent with the flow and the signal sent against the flow 2 1 1 1 V V L T In connection with ultrasonic flow sensors the velocities 1 V and 2 V can be stated as F C V 1 And F C V...

Page 37: ...up The difference between the main routines in normal and verification mode is the frequency of the measurements on which pulse emission is based It may take up to 16 seconds to obtain correct functi...

Page 38: ...5 m h is shown below Diagram 9 Flow frequency qp 1 5 m h 0 20 40 60 80 100 120 140 0 5 0 5 1 5 2 5 3 5 4 5 Flow m h Frequency Hz Min cutoff Saturation flow 125 Hz 0 5 0 5 1 5 2 5 3 5 4 5 Diagram 9 Flo...

Page 39: ...max pulse frequency 128 Hz According to DS EN 1434 the upper flow limit qs is the highest flow at which the flow sensor may operate for short periods of time 1h day 200h year without exceeding max per...

Page 40: ...emperature This means that air bubbles can be formed because of a drop of pressure e g due to an absolute speed rise in a contraction or over the meter The risk of these factors affecting accuracy is...

Page 41: ...54 and 34 5512 385 GB 02 2014 Rev H1 41 8 8 Pulse output of ULTRAFLOW ULTRAFLOW 54 and 34 Type Push Pull Output impedance 10 k Pulse duration 2 5 ms Pause Depending on current pulse frequency Diagram...

Page 42: ...culator To calculator Type Open collector Connection Can be connected as two wire or as three wire via the built in 56 2 k pull up Module Y 2 OC and OD OB Kam Max input voltage 6 V 30 V Max input curr...

Page 43: ...or Connection Can be connected as three wire via the built in 39 2 k pull up Module Y 3 OC and OD Max input voltage 6 V Max input current 0 1 mA ON condition U 0 3 V 0 1 mA OFF condition R 6 M Table 2...

Page 44: ...but max 5 Class 3 q qp 05 0 3 but max 5 DS EN 1434 defines following dynamic ranges qi qp 1 10 1 25 1 50 1 100 and 1 250 In connection with accuracies the range from qp to qs is defined as max flow s...

Page 45: ...seal On delivery the cover will be sealed with a factory seal and in connection with verified sensors it will be a laboratory seal legal seal The connector is used for Programming sensor including adj...

Page 46: ...und is disconnected Test mode is ended by disconnecting the supply to the sensor Note An ULTRAFLOW in test mode uses approx 3 times as much power as in normal mode However this does not influence the...

Page 47: ...elow Figure 33 The sensor must be in test mode see paragraph 8 14 Test mode Calibration is started by connecting the 4th pin of the internal plug see Figure 33 simultaneously with starting the test E...

Page 48: ...nto account installing ULTRAFLOW See the restrictions in paragraph 7 Installation Also see paragraph 9 9 Optimization in connection with calibration 9 2 Technical data for ULTRAFLOW qp Meter factor Fl...

Page 49: ...Transmitter Pulse Divider with galvanically separated output module Y 2 Type Open collector Can be connected as two wire or three wire via the built in pull up resistance of 56 2 k Module Y 2 OC and...

Page 50: ...3 OC and OD Max input voltage 6 V Max input current 0 1 mA ON condition U 0 3 V 0 1 mA OFF condition R 6 M Table 25 Diagram 17 Block diagram for galvanically separated output module Y 3 9 4 Start up...

Page 51: ...5 40 0 4 4 3 15 6 2000 100 400 60 2 5 60 0 6 6 3 20 6 3000 200 600 100 1 5 100 1 10 3 20 6 5000 333 1000 Test quantities Test duration Test point Table 26 Table for ULTRAFLOW including suggested test...

Page 52: ...verified before being installed in a location demanding verification Figure 34 MID sealing of ULTRAFLOW On the drawings the sealing is divided into following groups D Module D F label or security sea...

Page 53: ...s the sensors see Table 27 There should be minimum 5 x DN between the sensors With bends etc there should be a minimum distance of 10 x DN If tests are made at low flow through a bypass at right angle...

Page 54: ...nal pull up 680 k Internal supply 3 65 V lithium battery Note There are one or two pulse inputs outputs depending on the choice of base unit Figure 36 1 Flow sensor with transistor output The transmit...

Page 55: ...28 4 Flow sensor with active output and integral supply Flow sensors with active signal output must be connected as shown in Figure 37 The signal level must be between 3 5 and 5 V Higher signal level...

Page 56: ...39 The left push button shifts between readings counts of the two flow sensor inputs In the display M1 and M2 respectively indicate the currently displayed flow sensor inputs counters Figure 40 The ri...

Page 57: ...TER 9 10 6 Changing the battery If the PULSE TESTER is used continuously we recommend that the battery is replaced once a year Connect the battery to the terminals marked batt the red wire to and the...

Page 58: ...he programs must be installed under the login to be subsequently used for the programs 10 2 1 Interface The following interfaces can be used Interface for Type No Description ULTRAFLOW 54 66 99 141 Ca...

Page 59: ...IPTION ULTRAFLOW 54 and 34 5512 385 GB 02 2014 Rev H1 59 Figure 41 Location of the four pole plug in ULTRAFLOW 54 Figure 42 Location of the four pole plug incl ULTRAFLOW 14 adapter in ULTRAFLOW 14 24...

Page 60: ...CRIPTION ULTRAFLOW 54 and 34 5512 385 GB 02 2014 Rev H1 60 Figure 43 Location of the four pole plug including ULTRAFLOW 34 adapter on ULTRAFLOW 34 Figure 44 Location of the four pole plug in ULTRAFLOW...

Page 61: ...NICAL DESCRIPTION ULTRAFLOW 54 and 34 5512 385 GB 02 2014 Rev H1 61 Figure 45 Location of the eight pole plug in Pulse Divider 66 99 607 Figure 46 Location of the four pole plug in Pulse Divider 66 99...

Page 62: ...t possible using files from a USB stick or an external drive If the installation program does not start automatically the installation can be started by typing D CD launch exe under Run in the Start m...

Page 63: ...or flow sensor and Pulse Divider Exit Terminates METERTOOL Force Database Update Forced online update of flow sensor database 10 3 2 Utilities The menu Utilities includes Flow Meter Adjustment Reading...

Page 64: ...nge between the open dialog boxes of the program 10 3 4 Help About Includes program numbers and revisions of the various components of the installed version User manual Opens web browser to Kamstrup s...

Page 65: ...f it is necessary to adjust the sensor more than a few per cent the sensor is probably defective or has a different error and should not be adjusted 10 4 1 COM port selection Open Setup Select a COM p...

Page 66: ...eter Writes the correction to the connected flow sensor The required correction of qi 0 1xqp and qp can be entered into the field Flow Curve Correction After the adjustment the flow sensor is ready fo...

Page 67: ...cted in the PC Close Terminates Pulse Divider qp Meter factor Meter factor Divider Meter factor Divider Meter factor Divider Meter factor Divider m h imp l l imp l imp l imp l imp 0 6 300 1 300 2 5 75...

Page 68: ...150 1 100 100 250 250 250 0 6 100 60 250 150 400 0 4 100 40 250 100 600 0 25 100 25 2500 625 1000 0 25 100 25 2500 625 pulse duration 50 ms pulse duration 100 ms ULTRAFLOW Pulse Divider 11EVL Pulse D...

Page 69: ...duration to match calculator and other equipment E g if ULTRAFLOW is connected to a calculator which does not support Kamstrup s fast pulses See Table 33 for valid programming options Open Pulse Conf...

Page 70: ...100 1000 0 15 24 3 9 Default 1000 0 25 4 14 3 9 1000 100 35 20 50 1000 250 65 20 50 1000 1000 36 20 50 100 1000 2500 66 20 50 100 Spare part for ULTRAFLOW type 65 S R T Configured 65 5 FGCR No flow i...

Page 71: ...TECHNICAL DESCRIPTION ULTRAFLOW 54 and 34 5512 385 GB 02 2014 Rev H1 71 10 4 7 Meter type Open Meter type Reads flow sensor information...

Page 72: ...If a new version of METETOOL is available on Kamstrup s server it is possible to update the program online Internet connection required Choose Update database Update The database at Kamstrup is updat...

Page 73: ...icates have the following numbers B module DK 0200 MI004 008 D module DK 0200 MIQA 001 Please contact Kamstrup A S for further details on type approval and verification 11 2 CE marking ULTRAFLOW 54 an...

Page 74: ...TECHNICAL DESCRIPTION ULTRAFLOW 54 and 34 5512 385 GB 02 2014 Rev H1 74 11 3 Declaration of conformity...

Page 75: ...lses Incorrect connection Check flow sensor connection Check with PULSE TESTER if necessary Flow sensor is inverted Check flow sensor direction Air in sensor cavitation Check installation angle Check...

Page 76: ...dangerous goods Please see Kamstrup document 5510 408 Lithium batteries Handling and disposal Meter part Material Recommended disposal Lithium cells in Pulse Transmitter Pulse Divider D cell Lithium...

Page 77: ...2 385 GB 02 2014 Rev H1 77 14 Documents Danish English German Russian Technical description 5512 384 5512 385 5512 575 5512 576 Data sheet 5810 588 5810 589 5810 590 5810 593 Installation instruction...

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