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Kamstrup A/S

 ∙ Industrivej 28, Stilling ∙ DK‐8660 Skanderborg ∙ T: +45 89 93 10 00 ∙ [email protected] ∙ kamstrup.com 

 

 

 

 

 

 

 

 

 

Technical Description 

ULTRAFLOW® 54 (H)/(J) 

 
 

 

 

Summary of Contents for ULTRAFLOW 54 H

Page 1: ...Kamstrup A S Industrivej 28 Stilling DK 8660 Skanderborg T 45 89 93 10 00 info kamstrup com kamstrup com Technical Description ULTRAFLOW 54 H J...

Page 2: ...ULTRAFLOW 54 H J 2 Kamstrup A S Technical Description 5512 1554_J1_GB_04 2018...

Page 3: ...Cable Extender Box 14 5 Dimensioned sketches 15 5 1 ULTRAFLOW 54 H 15 5 2 ULTRAFLOW 54 J 16 5 3 Pulse Transmitter and Pulse Divider 17 5 4 Cable Extender Box 18 6 Pressure loss 19 7 Installation 20 7...

Page 4: ...al path flow calculation and flow profiles 38 8 3 Function of ULTRAFLOW 41 8 4 Guidelines for dimensioning ULTRAFLOW 43 8 5 Pulse output of ULTRAFLOW 44 8 6 Pulse output of Pulse Transmitter and Pulse...

Page 5: ...e Divider type no 6699 607 72 10 4 5 Pulse Divider type no 66 99 907 73 10 4 6 Pulse Configuration DN150 DN300 74 10 4 7 Meter type 76 10 5 Update 77 11 METERTOOL for HCW 78 11 1 Introduction 78 11 1...

Page 6: ...ULTRAFLOW 54 H J 6 Kamstrup A S Technical Description 5512 1554_J1_GB_04 2018...

Page 7: ...ell as against the flow The ultrasonic signal travelling with the flow reaches the opposite transducer first and the time difference between the two signals can be converted into average flow velocity...

Page 8: ...to MULTICAL 603 EMC data Fulfils EN 1434 2015 class C MID E1 and E2 2 2 Mechanical data Metrological class 2 or 3 Environmental class Fulfils EN 1434 class C Mechanical environment MID M1 and M2 flow...

Page 9: ...X Table 1 Flow data 2 4 Materials Wetted parts ULTRAFLOW 54 H J Housing coupling DZR brass dezincification resistant brass CW602N Transducer Stainless steel W no 1 4401 Gaskets EPDM Reflectors Thermop...

Page 10: ...10 mm G1Bx130 mm G1Bx190 mm 1 5 G Bx110 mm G Bx165 mm G1Bx130 mm G1Bx190 mm G1Bx110 mm 2 5 G1Bx190 mm G1Bx130 mm 3 5 G1 Bx260 mm G1 Bx135 mm G1 Bx150 mm 6 G1 Bx260 mm G1 Bx 260 mm G1 Bx135 mm G1 Bx150...

Page 11: ...50 Brass 65 5 CHJG XXX 6 0 060 12 100 1 G1 B R1 16 25 260 25 Brass 65 5 CHJH XXX 6 0 060 12 100 1 G1 B R1 16 25 260 25 Brass 65 5 CHJ6 XXX 6 0 060 12 100 1 G1 B R1 16 25 135 25 Brass 65 5 CHJ7 XXX 6...

Page 12: ...agraph 7 7 3 Calculator with two flow sensors 2 If ULTRAFLOW is connected to other equipment foreign calculators Note Due to galvanic separation flow info is not possible if Pulse Transmitter or Pulse...

Page 13: ...ion E required for the Pulse Divider MMM indicates selection of customer label qp CCC m h imp l l imp Divider DD ms ms E 4 ms E 5 ms E 6 0 6 116 300 3 9 Default 0 6 1 300 33 20 50 100 0 6 2 5 750 63 1...

Page 14: ...anging from mains supply module to battery supply 2 Including 5000 290 Table 8 Accessories for Pulse Transmitter and Pulse Divider 4 3 6 Cables Pulse Transmitter and Pulse Divider are available with s...

Page 15: ...W 54 H G B and G1B Figure 1 Thread EN ISO 228 1 Thread L M H2 A B1 B2 H1 Approx weight kg G B qp 0 6 1 5 110 L 2 86 8 37 32 55 0 41 G1B qp 1 5 110 L 2 86 12 37 32 55 0 46 G1B qp 0 6 1 5 130 L 2 86 12...

Page 16: ...2 Thread EN ISO 228 1 Thread L M H2 A B1 B2 H1 Approx weight kg G1 qp 3 5 6 0 135 63 89 14 58 20 55 0 9 G1 qp 3 5 6 0 150 71 89 14 58 20 55 1 0 G1 qp 3 5 260 L 2 89 16 58 20 55 1 5 G1 qp 6 0 260 L 2...

Page 17: ...3 Pulse Transmitter and Pulse Divider Figure 5 Wall mounted Pulse Transmitter Pulse Divider Figure 6 Pulse Transmitter Pulse Divider mounted on ULTRAFLOW 54 H Figure 4 Pulse Transmitter Pulse Divider...

Page 18: ...ULTRAFLOW 54 H J 18 Kamstrup A S Technical Description 5512 1554_J1_GB_04 2018 5 4 Cable Extender Box a b Figure 7 Cable Extender Box seen from the front a and the side b...

Page 19: ...lity between the flow and the square root of the pressure loss p k q q k p v v 2 2 1 where q volume flow rate h m3 v k volume flow rate at 1 bar pressure loss bar h m3 p pressure loss bar Pa bar 5 10...

Page 20: ...11 9 10 as shown in paragraph 7 6 Electrical connections Connection to different calculator types requires the use of a Pulse Transmitter or Pulse Divider Replacement of supply and change of supply ty...

Page 21: ...d in connection with both PN16 and PN25 The flow sensor can be used in both PN16 and PN25 installations and is available with either PN16 or PN25 marking as required Enclosed couplings if any are only...

Page 22: ...ption 5512 1554_J1_GB_04 2018 7 1 Mounting of ULTRAFLOW 54 H J separately mounted Figure 10 ULTRAFLOW 54 can be installed horizontally vertically or at an angle Important The plastic casing ought to b...

Page 23: ...re the pressure at the flow meter outlet at ULTRAFLOW must be for qp 0 6 2 5 m3 h qp 3 5 m3 h min 1 0 bar 1 5 bar at qp and min 2 0 bar 2 5 bar at qs This applies to temperatures up to approx 80 C ULT...

Page 24: ...vider Mounting Pulse Transmitter and Pulse Divider the cable connections must always be horizontally or downwards oriented in order to avoid the risk of water and condensation being led into the elect...

Page 25: ...on ULTRAFLOW mounted on an ascending pipe When installing ULTRAFLOW on an ascending pipe it can be of advantage to turn ULTRAFLOW 360 around the pipe axis to optimize the readability of the MULTICAL...

Page 26: ...evel Figure 15 MULTICAL mounted on ULTRAFLOW 54 H when installed at ground level In case of installations at ground level it can be of advantage to mount MULTICAL directly on ULTRAFLOW by means of the...

Page 27: ...at the indicated positions and lock it The locking is acoustically indicated by a Click Note that there is still a sufficiently large opening for sealing wires to be guided between the angle fitting a...

Page 28: ...r Pulse Divider Note At medium temperatures above 90 C calculator and Pulse Transmitter Pulse Divider must not be mounted on the flow sensor Instead wall mounting is recommended Figure 18 Wall mounted...

Page 29: ...ulse Transmitter and Pulse Divider If ULTRAFLOW and MULTICAL are connected via a Pulse Transmitter ULTRAFLOW is galvanically separated from MULTICAL Note Flow info is not possible if Pulse Transmitter...

Page 30: ...to other calculators please see paragraph 8 6 Pulse output of Pulse Transmitter and Pulse Divider Figure 21 Three wire connection of Pulse Transmitter with output module Y 3 to MULTICAL 602 801 Figure...

Page 31: ...ry by measuring the voltage The battery cannot and must not be charged and must not be short circuited The battery must be replaced by a corresponding lithium battery with connector from Kamstrup A S...

Page 32: ...e module includes a double chamber safety transformer which fulfils double insulation requirements when the cover is mounted on Pulse Transmitter Pulse Divider Power consumption is less than 1 W or 1...

Page 33: ...stance to hot pipes etc 7 6 2 2 4 Cable connections Cable dimension of control cable connections 2 6 mm Cable dimension of mains cable connections 4 5 10 mm Tightening torque Maximum 4 Nm traction rel...

Page 34: ...ength of up to 27 5 m with the same wire diameter and of the same quality as the cable from ULTRAFLOW and connect the 3 wires to the other terminal in Cable Extender Box Connect the opposite end of th...

Page 35: ...Figure 29 ULTRAFLOW 54 H connected to MULTICAL 603 See paragraph 7 6 for electrical wiring 7 7 2 Example of connection of Pulse Transmitter Figure 30 ULTRAFLOW 54 H connected to battery supplied Pulse...

Page 36: ...echnical Description 5512 1554_J1_GB_04 2018 Figure 31 ULTRAFLOW 54 H connected to Pulse Transmitter with 230 VAC supply MULTICAL 801 is connected to the Pulse Transmitter s output module Y 2 See para...

Page 37: ...ions where the electric coupling is not possible or welding in the pipe system can occur the cable from one ULTRAFLOW must go through a Pulse Transmitter with galvanic separation before the cable ente...

Page 38: ...nd thereby it functions as a transmitter of ultrasound When the element is mechanically influenced it generates a corresponding electric voltage and thus functions as a receiver of ultrasound 8 2 Sign...

Page 39: ...sound signals to obtain the necessary accuracy Furthermore the influence of the temperature of the sound velocity of water must be taken into account In ULTRAFLOW the velocity of ultrasound c is measu...

Page 40: ...for different flow volume flow rate and temperature However in order to cover different flow profiles with the ultrasonic signal as best as possible Kamstrup utilizes a triangular sound path as illus...

Page 41: ...m min cut off to saturation flow there is a linear connection between the flow rate and the number of pulses being emitted The below figure shows an example of the connection between flow and pulse fr...

Page 42: ...cording to EN 1434 the upper flow limit qs is the highest flow at which the flow sensor may operate for short periods of time 1h day 200h year without exceeding the max permissible error ULTRAFLOW has...

Page 43: ...commended back pressure applies to temperatures up to approx 80 C Furthermore it must be taken into account that the above mentioned pressure is the back pressure at the sensor which has typically bee...

Page 44: ...chnical Description 5512 1554_J1_GB_04 2018 8 5 Pulse output of ULTRAFLOW ULTRAFLOW Type Push Pull Output impedance 10 k Pulse duration 2 5 ms Duration of pause Depending on actual pulse frequency Fig...

Page 45: ...on calculator To calculator Type Open collector Connection Two wire or three wire connection via the built in 56 2 k pull up Module Y 2 OC and OD OB Kam Max input voltage 6 V 30 V Max input current 0...

Page 46: ...lator To calculator Type Open collector Connection Three wire connection is possible via the built in 39 2 k pull up Module Y 3 OC and OD Max input voltage 6 V Max input current 0 1 mA ON condition U...

Page 47: ...d class 3 with following formulas Class 2 02 0 2 q qp but max 5 Class 3 05 0 3 q qp but max 5 EN 1434 defines following dynamic ranges qi qp 1 10 1 25 1 50 1 100 and 1 250 In connection with accuracie...

Page 48: ...breaking the seal The cover is supplied with a factory seal in connection with verified sensors it will be a laboratory seal legal seal The connector is used for Meter programming including adjustment...

Page 49: ...to the operating time of ULTRAFLOW outside test mode 8 12Externally controlled start stop In connection with calibration by means of serial data e g in connection with NOWA ULTRAFLOW 54 can be monitor...

Page 50: ...must be in test mode see paragraph 8 11 Test mode Calibration is started by setting pin 4 of the internal connector on logical High see Figure 46 and at the same time starting the test in a flow stan...

Page 51: ...0 4 50 2 5 60 7 50 3 5 50 9 00 6 25 18 00 10 15 30 00 Table 17 Output signal Output ULTRAFLOW Type Push Pull Output impedance 10 k Pulse duration 2 5 ms Duration of pause Depending on actual pulse fre...

Page 52: ...using Pulse Transmitter Pulse Divider with galvanic separated output module Y 2 Type Open collector Two wire or three wire connection is possible via the built in 56 2 k pull up resistor Module Y 2 O...

Page 53: ...ider with galvanic separated output module Y 3 Type Open collector Three wire connection via the built in 39 2 k pull up resistor Module Y 3 OC and OD Max input voltage 6 V Max input current 0 1 mA ON...

Page 54: ...ation of calibration the following sub components can be considered Pressure Optimal working pressure is 4 6 bar of static pressure This minimises the risk of air and cavitation Temperature Calibratio...

Page 55: ...nce pieces Installation electrical conditions To avoid external disturbances and to achieve an electrical interface as that of MULTICAL we recommend to use a Pulse Tester see paragraph 9 5 or to conne...

Page 56: ...Pulse Tester Pulse inputs M1 M2 Counter inputs Max frequency 128 Hz Active signal Amplitude 2 5 5 Vpp Pulse duration 1 ms Passive signal Internal pull up 680 k Internal supply 3 65 V lithium battery...

Page 57: ...ctronic pick up for vane wheel meters Connection M1 9 Red 9A 10 Yellow 10A 11 Blue 11A Connection M2 9 Red 9A 69 Yellow 10A 11 Blue 11A Table 22 4 Flow sensor with active output and integral supply Fl...

Page 58: ...functions Figure 53 The left push button shifts between readings counts of the two flow sensor inputs In the display M1 and M2 respectively indicate the currently displayed flow sensor inputs counters...

Page 59: ...n with two ULTRAFLOW connected 1 5 mA Note If the base unit is fitted with battery or externally supplied the Pulse Tester s integral supply must be disconnected unplugged 9 6 NOWA NOWA describes a st...

Page 60: ...ULTRAFLOW 54 H J 60 Kamstrup A S Technical Description 5512 1554_J1_GB_04 2018 Figure 55 MID sealing of ULTRAFLOW 54 H Figure 56 MID sealing of ULTRAFLOW 54 J...

Page 61: ...er Box seen from an angle a and from the front b Sealing is divided into the following groups in the drawings D Module D F label or sealing label depending on type label S Laboratory marking Sealing o...

Page 62: ...ently using the programs 10 2 1 Interface The following interfaces can be used Interface for Type No Description ULTRAFLOW 54 66 99 141 Cable with USB connection to PC and 4 pole connector for ULTRAFL...

Page 63: ...ical Description 5512 1554_J1_GB _04 2018 63 Figure 59 Location of the four pole connector in ULTRAFLOW 54 Figure 60 Location of the four pole connector in ULTRAFLOW 54 J Figure 61 Location of the fou...

Page 64: ...hnical Description 5512 1554_J1_GB_04 2018 Figure 62 Location of the four pole connector incl ULTRAFLOW 14 adapter in ULTRAFLOW 14 24 MULTICAL 61 62 Figure 63 Location of the four pole connector incl...

Page 65: ...ULTRAFLOW 54 H J Kamstrup A S Technical Description 5512 1554_J1_GB _04 2018 65 Figure 64 Location of the four pole connector in ULTRAFLOW 54 DN150 300...

Page 66: ...H J 66 Kamstrup A S Technical Description 5512 1554_J1_GB_04 2018 Figure 65 Location of the eight pole connector in Pulse Divider 66 99 607 Figure 66 Location of the four pole connector in Pulse Divid...

Page 67: ...not possible using files from a USB stick or an external drive If the installation program does not start automatically the installation can be started by typing D CD launch exe under Run in the Start...

Page 68: ...nterface of flow sensor and Pulse Divider Exit Terminates METERTOOL Force Database Update Forced online update of database 10 3 2 Utilities The menu Utilities includes Flow Meter Adjustment Reading an...

Page 69: ...change between the open dialog boxes of the program 10 3 4 Help About Includes program numbers and revisions of the various components of the installed version User Manual Opens web browser to Kamstr...

Page 70: ...W If it is necessary to adjust the sensor more than a few per cent the sensor is probably defective or has a different error and should not be adjusted 10 4 1 Choice of COM port Open Setup Select a CO...

Page 71: ...to Meter Writes the correction to the connected flow sensor The required correction of qi 0 1xqp and qp can be entered into the field Flow Curve Correction After the adjustment the flow sensor is read...

Page 72: ...lected in the PC Close Terminates Pulse Divider qp Pulse factor Pulse factor Divider Pulse factor Divider Pulse factor Divider Pulse factor Divider m h imp l l imp l imp l imp l imp 0 6 300 1 300 2 5...

Page 73: ...25 100 1 5 10 15 250 375 150 1 100 100 250 250 250 0 6 100 60 250 150 400 0 4 100 40 250 100 600 0 25 100 25 2500 625 1000 0 25 100 25 2500 625 ULTRAFLOW Pulse Divider Pulse Divider 11EVL pulse durati...

Page 74: ...signal to match calculator and other equipment e g if ULTRAFLOW is connected to a calculator which does not support Kamstrup s quick pulses See Table 27 for valid programming options Open Pulse Confi...

Page 75: ...0 600 2500 66 20 50 100 1000 0 15 24 3 9 Default 1000 0 25 4 14 3 9 1000 100 35 20 50 1000 250 65 20 50 1000 1000 36 20 50 100 1000 2500 66 20 50 100 Spare part for ULTRAFLOW type 65 S R T Configured...

Page 76: ...ULTRAFLOW 54 H J 76 Kamstrup A S Technical Description 5512 1554_J1_GB_04 2018 10 4 7 Meter type Open Meter type Reads out flow sensor information...

Page 77: ...date If a new version of METERTOOL is available on Kamstrup s server it is possible to update the program online Internet connection required Select Update database Update The database at Kamstrup is...

Page 78: ...o the PC are required in order to install and use the programs The programs must be installed under the log on of the person who is to use the programs 11 1 2 Interface See paragraph 10 2 1 11 1 3 Ins...

Page 79: ...07 For Pulse Divider 66 99 607 see paragraph 10 4 4 Before running the program the interface cable with USB and 4 pole connector must be connected to a USB port in the PC and the 4 pole connector in t...

Page 80: ...HCW opens a new window showing a picture of the Pulse Divider with information on software revision Figure 68 Meter details The menu in the left side of the screen includes a number of different optio...

Page 81: ...ich does not support Kamstrup s quick pulses ULTRAFLOW pulse factor CCC Based on ULTRAFLOW pulse factor Appears from ULTRAFLOW type label Pulse Divider pulse factor DD Only valid pulse factors can be...

Page 82: ...0 3 9 Default 3 5 1 50 33 20 50 3 5 2 5 125 63 100 3 5 10 500 34 100 3 5 25 1250 64 100 6 137 25 3 9 Default 6 1 25 33 20 50 6 2 5 62 5 63 100 6 10 250 34 100 6 25 625 64 100 10 178 15 3 9 Default 10...

Page 83: ...Based on a qp value one of the meter factor options for the Pulse Divider is selected from Table 27 or Table 29 The pulse duration options appear from the same line as the selected meter factor Examp...

Page 84: ...ivider type label Pulse duration E Select pulse duration of Pulse Divider Appears from Pulse Divider type label SW Revision Pulse Divider software revision Appears from Pulse Divider type label Serial...

Page 85: ...nually instead of the automatically selected default setting Figure 73 Select COM port Update program The METERTOOL program can be updated online if a newer revision is available on Kamstrup s FTP ser...

Page 86: ...ite and mailbox Output Opens a window showing the latest used functions in the program User Manual Links to technical descriptions on Kamstrup s website 11 3 2 About button List of METERTOOL program v...

Page 87: ...le DK 0200 MID D 001 Please contact Kamstrup A S for further details on type approval and verification 12 2CE Marking ULTRAFLOW 54 is marked according to the following directives EMC directive 2014 30...

Page 88: ...pulses Incorrect connection Check flow sensor connection Check with PULSE TESTER if necessary Flow sensor is inverted Check flow sensor direction Air in sensor cavitation Check installation angle Che...

Page 89: ...cells must therefore be forwarded as dangerous goods See Kamstrup document 5510 408 Lithium batteries Handling and disposal Meter part Material Recommended disposal Lithium cells in Pulse Transmitter...

Page 90: ...ion 5512 1554_J1_GB_04 2018 15Documents Danish English German Russian Technical description 5512 1553 5512 1554 5512 1555 5512 1556 Data sheet 5810 1546 5810 1547 5810 1548 5810 1549 Installation guid...

Page 91: ...ULTRAFLOW 54 H J Kamstrup A S Technical Description 5512 1554_J1_GB _04 2018 91...

Page 92: ...ULTRAFLOW 54 H J 92 Kamstrup A S Technical Description 5512 1554_J1_GB_04 2018...

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