Kampmann Ultra Allround Assembly, Installation And Operating Instructions Download Page 1

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Ultra Allround

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Assembly, installation and operating instructions

Keep these instructions in a safe place for future use!

Issue06/23EN
SAP No.1816834

Summary of Contents for Ultra Allround

Page 1: ...Ultra Allround Assembly installation and operating instructions Keep these instructions in a safe place for future use Issue06 23EN SAP No 1816834...

Page 2: ......

Page 3: ...nstruction and function 13 5 1 Overview 13 5 2 Brief description 13 5 3 Wear parts list 14 6 Installation and wiring 15 6 1 Requirements governing the installation site 15 6 2 Installation height and...

Page 4: ...1 Securing against reconnection 49 10 2 Maintenance Schedule 49 10 3 Maintenance work 49 10 3 1 Visual checks 50 10 3 2 Clean the inside of the unit 50 10 3 3 Dismantling the housing cover 50 10 3 4 C...

Page 5: ...ns apply as do general safety provisions governing the use of the equipment Illustrations in this guide are intended to provide a basic understanding and may differ from the actual model Ongoing tests...

Page 6: ...by people with reduced physical sensory or mental cap abilities or a lack of experience and knowledge if they are supervised or have been instructed in the safe use of the unit and the resulting dange...

Page 7: ...0 C S cm 700 Oxygen content O2 mg l 0 1 Hardness dH 4 8 5 Sulphur ions not measurable Sodium ions Na mg l 100 Iron ions Fe2 mg l 0 1 Manganese ions Mn2 mg l 0 05 Ammonia ions NH4 mg l 0 1 Chlorine ion...

Page 8: ...switch cabinets computers or other electrical units or contacts that are not drip proof Never use the unit as a construction site heater Never operate the unit in areas with a high dust content IMPORT...

Page 9: ...vention regulations Guidelines and recognised technical regulations i e Association of German Electricians VDE regulations DIN and EN standards VDI 6022 maintenance personnel must be trained to Catego...

Page 10: ...l protective clothing when transporting the unit Only lift the unit on both sides and not by the pipes valves IMPORTANT NOTE Material damage caused by incorrect transport Units being transported can d...

Page 11: ...ments listed here Comply with these instructions accordingly 3 4 Packaging Handling packaging materials IMPORTANT NOTE Dispose of packaging materials in line with the applicable statutory requirements...

Page 12: ...installation and operating instructions 12 4 Technical data Size 1 2 Water capacity l 3 3 5 Weight kg 61 80 Sound power level db A 70 73 Diameter mm 1300 1300 Height mm 516 516 Tab 4 Technical specif...

Page 13: ...st lock and drop safety device wire ropes 7 Condensate pump 5 2 Brief description Ultra Allround ceiling mounted unit heaters heating and or cooling models are used for the decentralised heating and v...

Page 14: ...and operating instructions 14 5 3 Wear parts list Figure Article Properties For use with Art no Recirculating air filter ele ment For direct mounting on the unit intake area with recir culating air un...

Page 15: ...nnection to the pipe network 21 There is a power supply on site Maximum electrical rating values 23 6 2 Installation height and throws When suspending the units pay attention to the maximum installati...

Page 16: ...Minimum distances Ultra Allround 6 4 Installation Appropriate technical lifting equipment or 4 people are required for installation CAUTION Risk of injury from sharp metal housing The inner metal of...

Page 17: ...Ultra Allround Assembly installation and operating instructions 17 6 4 1 Ultra suspension points A B 6 3 6 C Fig 4 Ultra Allround suspension points Size 1 Size 2 A mm 136 86 B mm 380 430 C mm 516 516...

Page 18: ...lation of the Ultra Allround The packaging serves as a transport aid as well as dust and assembly protection Only remove the packaging properly shortly before commissioning If the Ultra Allround is ca...

Page 19: ...ation and operating instructions 19 X X X X X X X X X X Fig 5 Diagram Suspension of the Ultra Allround Use threaded rods by others to suspend the unit by the 4 mounting brackets Lock the threaded rods...

Page 20: ...hout bends and narrow sections with a gradient to the in situ waste water pipe Allow adequate space for the air flow air inlet and outlet Observe the following additional points for cooling operation...

Page 21: ...when disassembling the fan With certain unit designs the fans can only be replaced once the unit has been completely disassembled A 2 1 Fig 6 Connection dimensions Ultra Allround Size 1 Size 2 A mm 15...

Page 22: ...red to prevent the condensate tray from overflowing Condensate drain Drainage of condensate from the condensate pump must be along a natural gradient with an adequate cross section minimum 1 2 Increas...

Page 23: ...ed to the electrical housing and connected Factory fitted actuators are wired to the terminals The appropriate terminals are available for valve actuators Only 24 V DC valve actuators Open Closed or c...

Page 24: ...arm 4 Heating cooling switch over 5 0 10 V control and potential free fault alarms motor and con densate 6 Description of the control board Rev 1 06 00 Section of the printed circuit board Description...

Page 25: ...utput contact heating cooling 30 V DC 2 A Y1 External valve control Y1 24 V DC Open Closed for heating cooling Y2 External damper control Y2 24 V DC Open Closed for air deflec tion 24 V GND Output con...

Page 26: ...ion Repair switch activated deactivated Fuse or electrical unit failure Visual display LED 1 red condensate pump fault Cp condensate pump dpm dew point measure humidity LED 2 yellow cooling switch ove...

Page 27: ...e C16A max 10 appareils les donn es lectriques du tableau ci dessous doivent tre respect es Les c bles pour les signaux de donn es ou de bus sont repr sent s avec le blindage raccord d un c t Les c bl...

Page 28: ...4 W13 2 W15 1 2 1 2 1 2 1 1 2 2 1 1 2 1 2 N PE L 1 2 gn ge Tension de r seau 230V Protection des fusibles sur site Voir le tableau Donn es lectriques pour plus d informations Tension de r seau 230V M...

Page 29: ...ctriques pour plus d informations Tension de r seau 230V Message d erreur Bo te de jonction Ultra Allround lectrom canique Appareil n 1 PE N L L1 N LY1 NY1 Uc Gnd A B fe1 fe2 ca2 ca1 C H Gnd com no Y1...

Page 30: ...tableau Donn es lectriques pour plus d informations Tension de r seau 230V Message d erreur Bo te de jonction Ultra Allround lectrom canique Appareil n 1 PE N L L1 N LY1 NY1 Uc Gnd A B fe1 fe2 ca2 ca1...

Page 31: ...r le tableau Donn es lectriques pour plus d informations Tension de r seau 230V Message d erreur Bo te de jonction Ultra Allround lectrom canique Appareil n 1 PE N L L1 N LY1 NY1 Uc Gnd A B fe1 fe2 ca...

Page 32: ...Voir le tableau Donn es lectriques pour plus d informations Tension de r seau 230V Message d erreur Bo te de jonction Ultra Allround lectrom canique Appareil n 1 PE N L L1 N LY1 NY1 Uc Gnd A B fe1 fe...

Page 33: ...rest KaControl unit in line with the wiring diagram The maximum bus length between the KaController and the KaControl master unit is 30 m The respective KaControl automatically becomes the master unit...

Page 34: ...as low voltage and bus cables Lay all BUS cables in a linear pattern Star shaped wiring is not permitted The KaController is connected via a bus connection to the respect ive control PCB on the unit R...

Page 35: ...function and automatically switches off the fan The cooling valve Y1 is actively closed in the event of a condensate alarm A motor malfunction signal is available to the potential free contact f e1 f...

Page 36: ...ed Terminal block X3 damper switch control com no K4 Potential free output contact heating cooling 30 V DC 2 A 24 V GND Output contact 24 V V DC Terminal block X4 valve damper condensate alarm connect...

Page 37: ...al unit failure Visual display LED 1 red condensate pump fault Cp condensate pump dpm dew point measure humidity LED 2 yellow cooling switch over active Fuse F1 Fuse 4 A slow acting 230 V AC Dimension...

Page 38: ...te mains supply and fuse protection C16A max 10 devices the electrical data in the table below must be observed Lines for data or bus signals are shown with shield connected at one end Lines for analo...

Page 39: ...W5 X1 L N PE Tx V DI2 GND AI1 GND GND GND Tx 1 2 Main supply 230V Fuse protection on site Observe the Electrical data table Main supply 230V Board PUR U EC2 Electrical connection box Smartboard PCB B...

Page 40: ...GND 2 N PE L 1 2 gn ge Main supply 230V Fuse protection on site Observe the Electrical data table Main supply 230V Electrical connection box Electrical connection box Board PUR U EC2 Smartboard PCB Bo...

Page 41: ...onnection box Board PUR U EC2 Smartboard PCB Board PUR U EC2 Smartboard PCB Electrical connection box To additional devices Number depends on current consumption and maximum current analog output of t...

Page 42: ...hecks Check whether all supply and drainage lines have been properly connected Fill pipes and unit with water and bleed Check whether all bleed screws are closed Check leak tightness pressure test and...

Page 43: ...electromechanical max number of connectible units ten TIP TOP Ultra or Venkon two KaCool D AF or KaCool W Fig 17 Room thermostat type 30155 Room thermostat type 30155 Electronic room thermostat with 3...

Page 44: ...gital input can be set to Comfort ECO or ON OFF switchover Parallel operation of 2 units is possible Fig 19 Climate controller type 196000148941 Climate controller white type 196000148941 for 2 and 4...

Page 45: ...ontrol inputs functions parametrisable e g window contact presence detector heating cooling switchover Fig 21 Climate controller type 196000148943 Climate controller white type 196000148943 with Modbu...

Page 46: ...flush mounted box with a visually unobtrusive design with 2 5 LCD display and high quality glass finish with capacitive keys automatic LED backlight parametrisable language German or English timer pr...

Page 47: ...d lighting is automatically switched off 5 seconds after the KaController is last used The LED background lighting can be permanently disabled using a parameter setting 1 2 3 4 5 6 7 8 Fig 23 KaContro...

Page 48: ...lay with LED background lighting 2 Navigator dial Change settings Call up menus The symbols shown on the display depend on the application 2 pipe 4 pipe etc and the parameters set 1 2 3 4 5 6 7 8 9 10...

Page 49: ...t and prevent it from reconnection before commencing any work on moving compon ents of the fan Wait until all parts have come to a standstill 10 2 Maintenance Schedule The sections below describe main...

Page 50: ...nics housing of the EC fan reaches high temperatures Avoid direct contact IMPORTANT NOTE Do not use aggressive cleaning agents Aggressive cleaning agents that can damage the paintwork must not be used...

Page 51: ...t once revision work has been completed 10 3 4 Cleaning the condensate tray With the Ultra cooling model the condensate tray also needs to be dismantled after the housing cover to provide access to th...

Page 52: ...e the inspection opening cover to access the condensate pump Fig 32 Loosening the cable Loosen the cable connections to the condensate pump Remove and clean the condensate pump Fig 33 Cleaning the pum...

Page 53: ...d Assembly installation and operating instructions 53 10 3 6 Replacing the filter CAUTION Risk of injury from sharp metal housing The inner metal of the casing can have sharp edges Wear suitable prote...

Page 54: ...eing reconnected if rectifying the fault requires work in the hazard area Immedi ately advise a supervisor on site about the fault 4 Either rectify the fault yourself or have it repaired by authorised...

Page 55: ...bus network 9 Tab 7 KaControl unit alarms Code Alarms tAL1 Temperature sensor in the KaController faulty tAL3 Real time clock in the KaController faulty tAL4 EEPROM in the KaController faulty Cn Comm...

Page 56: ...ibration of KaController sensor 0 60 60 C t006 LCD display contrast 15 0 15 t007 BEEP setting 0 BEEP ON 1 BEEP OFF 0 0 1 t008 Password for KaController Parameter menu 11 0 999 t009 Minimum settable se...

Page 57: ...No TIP 54 55 56 Type Mod le N d article Resistent 84 85 86 Typ Model Nr artyku u Ultra 73 84 85 96 97 Typ Model slo v robku Ultra Allround 3540 Bauheizer 54 55 56 auf das sich diese Erkl rung bezieht...

Page 58: ...linie 2016 2281 EU Durchf hrungsverordnung f r Luftheizungsprodukte K hlungsprodukte Prozessk hler mit hoher Betriebstemperatur und Gebl sekonvektoren Frank Bolkenius Lingen Ems den 06 03 2023 _______...

Page 59: ...uctions 59 Table Tab 1 Limits of operation 6 Tab 2 Operating voltage 6 Tab 3 Water quality 7 Tab 4 Technical specifications 12 Tab 5 Electrical specifications Ultra 23 Tab 6 Wiring of bus lines 34 Tab...

Page 60: ...bert Str 128 130 49811 Lingen Ems T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Country Contact Great Britain Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW1...

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