Kampmann Lufterhitzer TOP 44 Series Assembly, Installation And Operating Instructions Download Page 1 | Manualshive

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Assembly, installation and operating instructions

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Issue02/21EN
SAP No.1428257

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Summary of Contents for Lufterhitzer TOP 44 Series

Page 1: ...TOP Assembly installation and operating instructions Keep these instructions in a safe place for future use Issue02 21EN SAP No 1428257...

Page 2: ......

Page 3: ...w 13 5 2 Brief description 13 5 3 Wear parts list 13 6 Installation and wiring 14 6 1 Requirements governing the installation site 14 6 2 Minimum clearances 14 6 3 Installation 14 6 3 1 Installation o...

Page 4: ...ng TOP 00 control by DDC 30 8 Pre commissioning checks 31 9 Maintenance 32 9 1 Securing against reconnection 32 9 2 Maintenance Schedule 32 9 3 Clean the inside of the unit 32 9 4 Replacing the filter...

Page 5: ...ply as do general safety provisions governing the use of the equipment Illustrations in this guide are intended to provide a basic understanding and may differ from the actual model Ongoing tests and...

Page 6: ...se described in Chapter 2 2 6 must be observed Intended use of the unit also includes adherence to these instructions Any use beyond or other than the stated intended use is considered as misuse Any c...

Page 7: ...Operating voltage We would refer to VDI 2035 Sheets 1 2 DIN EN 14336 and DIN EN 14868 with regard to the properties of the medium used to protect the equipment The following values provide further gui...

Page 8: ...from electrocution DANGER Risk of fatal injury from electrocution Contact with live parts will lead to fatal injury from electrocution Damage to the insulation or individual components can lead to a f...

Page 9: ...t prevention regulations Guidelines and recognised technical regulations e g National Electric Code NEC and Canadian Electric Code CEC VDI 6022 maintenance personnel must be trained to Category B poss...

Page 10: ...IMPORTANT NOTE 2 people are needed to transport the unit Wear personal protective clothing when transporting the unit Only lift the unit on both sides and not by the pipes valves IMPORTANT NOTE Mater...

Page 11: ...o aggressive media Protect from direct sunlight Avoid mechanical vibrations and shocks IMPORTANT NOTE Under certain circumstances packages can carry storage instructions that exceed the requirements l...

Page 12: ...1 4 4 5 Weight kg lbs 25 62 55 137 32 92 71 203 45 125 99 276 53 158 117 348 73 204 161 450 Sound pressure level 1 dB A 13 56 19 64 20 62 22 61 26 63 Tab 5 Technical data TOP 1 The sound pressure leve...

Page 13: ...and ventilation of high ceilinged buildings either wall or ceiling mounted Air is drawn in through the axial fan and is blown through the heat exchanger into the room through the standard single row l...

Page 14: ...ts or suspended from the ceiling using the ceiling brackets supplied Exception Series 48 for ceiling mounting only Installation using wall or ceiling brackets by others is likewise possible A minimum...

Page 15: ...ion of sheet steel accessories Figure Description Dimensions mm in Suitable for A A Two row louvre type 3 002 A 495 19 5 Series 44 595 23 4 Series 45 695 27 4 Series 46 795 31 3 Series 47 4 directiona...

Page 16: ...120 4 7 50 2 0 Series 46 750 29 5 800 31 5 420 16 5 900 35 4 150 5 9 50 2 0 Series 47 A B C Induction louvre type 3 101 A B C 495 19 5 425 16 7 100 3 9 Series 44 595 23 4 525 20 7 100 3 9 Series 45 6...

Page 17: ...D E F Series 46 635 25 0 268 10 6 187 7 4 40 1 6 50 2 0 540 21 3 Wall bracket type 37044 A B C D E F Series 47 685 27 0 286 11 3 204 8 0 40 1 6 50 2 0 640 25 2 F A C D B E A C D Wall brackets extende...

Page 18: ...s Type 30041 Series 44 47 Universal 2 point brackets Type 38041 Series 48 Universal 2 point T brackets type 30047 Series 44 47 A B Filter box filter ISO Coarse 90 Type 3 010 A B 500 19 7 250 7 9 Serie...

Page 19: ...ries 45 700 27 6 650 25 6 Series 46 800 31 5 750 29 5 Series 47 A A B Air duct T type 3 022 A B 500 19 7 450 17 7 Series 44 600 23 6 550 21 7 Series 45 700 27 6 650 25 6 Series 46 800 31 5 750 29 5 Se...

Page 20: ...n 44 _ _ _ _ 500 19 7 480 18 9 360 14 2 400 15 7 45 _ _ _ _ 600 23 6 580 22 8 460 18 1 500 19 7 46 _ _ _ _ 700 27 6 680 26 8 560 22 0 600 23 6 47 _ _ _ _ 800 31 5 780 30 7 660 26 0 700 27 6 48 _ _ _ _...

Page 21: ...ion points TOP Unit heater series A mm in B mm in 44 350 13 8 220 8 7 45 450 17 7 220 8 7 46 550 21 7 220 8 7 47 650 25 6 220 8 7 48 750 29 5 220 8 7 Tab 9 Suspension points for wall ceiling installat...

Page 22: ...on and operating instructions 22 6 3 4 Universal 2 point brackets type 38041 16x 4x Fig 6 Universal 2 point brackets series 48 6 3 5 Universal 4 point brackets type 30042 4x 4x Fig 7 Universal 4 point...

Page 23: ...and operating instructions 23 6 3 6 Universal 4 point brackets type 38042 12x 4x Fig 8 Universal 4 point brackets series 48 6 3 7 Universal 2 point T brackets type 30047 8x 4x Fig 9 Universal 2 point...

Page 24: ...tion and operating instructions 24 6 3 8 Wall brackets type 3 044 type 3002 4x Fig 10 Wall brackets Wall bracket extended type 3002 6 3 9 Ceiling to wall brackets type 3 049 4x Fig 11 Ceiling to wall...

Page 25: ...s Route condensation lines with a sufficient cross section without bends and narrow sections with a gradient to the in situ waste water pipe Allow adequate space for the air flow air inlet and outlet...

Page 26: ...Connect up the pipework Remove protective caps from the flow and return Seal the valve connections and screw in place Important Use an appropriate tool e g pipe wrench to protect connecting piece from...

Page 27: ...n current limit is active wait until the mains power has been disconnected for at least 90 seconds before restarting IMPORTANT NOTE Special conditions for use in IT systems Use in IT systems is govern...

Page 28: ...RTU interface The shield of the BUS cable can be wired through to terminal SH if re quired The motor junction box includes a relay with a potential free changeover contact 30 V 1 A class 2 This signal...

Page 29: ...ng protective conductor is stated on the cable Cross sections are not stated as the cable length is involved in the calculation of the cross section With J Y ST Y 0 8mm max 100 m between the speed con...

Page 30: ...44xx58 and 45xx56 terminals Ub Uc and GND only Jumper factory fitted TOP EC electromechanical TOP EC electromechanical Unit no 2 Terminal box by others Junction box Junction box Type 44xx56 44xx58 an...

Page 31: ...diagrams Is the earth wire connected and wired throughout Check whether the fault signal contacts of the EC fans have been correctly connected break contacts in series with multiple units Check all e...

Page 32: ...le The sections below describe maintenance work needed for the proper and trouble free operation of the equipment If there are signs of increased wear during regular checks shorten the required mainte...

Page 33: ...or motor openings for ex ample respect the protection rating IP The condensation drain holes if present positioned to suit the in stallation situation must be checked for clearance Run the EC fan for...

Page 34: ...out the fault 4 Either rectify the fault yourself or have it repaired by authorised personnel depending on the nature of the fault The fault table Chapter 11 1 Fault table 35 provides information on w...

Page 35: ...5 V to DIN1 or by short cir cuiting DIN1 to GND Temperature monitor has tripped Allow the motor to cool down find and rectify the cause of the fault and release restart lock if necessary Motor winding...

Page 36: ...ckage Control voltage poles switched Connect the control voltage correctly Fan does not rotate 100 at max control signal 10 VDC Maximum limit set incorrectly Change potentiometer setting in the motor...

Page 37: ...b 3 Operating voltage 7 Tab 4 Water quality 7 Tab 5 Technical data TOP 12 Tab 6 Type overview with minimum clearances 14 Tab 7 Air side sheet steel accessories 15 Tab 8 Dimensions 20 Tab 9 Suspension...

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Page 40: ...Country Contact Canada Kampmann Heating Cooling Ventilation Ltd 600 890 West Pender Street Vancouver BC V6C 1J9 T 1 604 3621080 F 1 604 6871327 E info kampmann ca W Kampmann ca 02 21 ENSAP Nr 1428257...

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