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USER MANUAL

Models 20B, 24B, 28B, 32B

–

Compact Boiler

Instructions for the correct use and maintenance of

your Kalor wood pellet boiler

Distribution and warranty in Ireland by:

Summary of Contents for 20B

Page 1: ...USER MANUAL Models 20B 24B 28B 32B Compact Boiler Instructions for the correct use and maintenance of your Kalor wood pellet boiler Distribution and warranty in Ireland by...

Page 2: ...o support a nationwide network of Authorised Technicians who are specially trained on Kalor wood pellet stoves and boilers This ensures that your stove boiler can be correctly installed commissioned m...

Page 3: ...tive heating solution generated by the most advanced technology characterised by high quality manufacturing as well as a simple and elegant design Ideal for any type of room these products contribute...

Page 4: ...the packing elements out of the reach of children or handicapped people not being assisted for any problem contact your dealer or qualified and authorized personnel and in case of repair require origi...

Page 5: ...niglia e delle tubazioni durante il funzionamento queste parti sono da toccare con cautela e con adeguate protezioni Tenere ad adeguata distanza di sicurezza della caldaia sia il combustibile sia even...

Page 6: ...n earthing conductor in accordance with regulations 73 23 and 93 98 EEC The system must be of adequate electrical power declared the Boiler Do not wash the inside of the Boiler with water The water co...

Page 7: ...to G the control panel H water temperature sensor I pressure Measures to be taken into consideration in the case of an ash compactor 99 686 785 1240 221 62 5 142 156 63 280 50 384 90 155 Pre tranciat...

Page 8: ...Tank capacity kg litri 60 92 60 92 Smoke outlet tube mm 80 80 Diameter air intake mm 50 50 Connecting heating Inch 3 4 3 4 Connecting sanitary water Inch 1 2 1 2 Nominal voltage V 230 230 Nominal fre...

Page 9: ...ntrol panel H water temperature sensor I pressure Measures to be taken into consideration in the case of an ash compactor N B 1 Measures with a tolerance of about 10 mm 2 Measures and images are indic...

Page 10: ...working pressure Bar 2 5 2 5 2 5 Tank capacity kg litri 80 123 80 123 80 123 Smoke outlet tube mm 100 100 100 Diameter air intake mm 60 60 60 Connecting heating Inch 3 4 3 4 3 4 Connecting sanitary wa...

Page 11: ...nsulator according to UNI 10683 12 the boiler must not be in the same room as extractor fans gas appliances and type B or devices which the local depression the internal section of the chimney must be...

Page 12: ...ll pipe The only type of pipe which is permissible is insulated double walled stainless steel smooth on the inside fixed to the wall Flexible stainless steel pipe must not be used At the bottom of the...

Page 13: ...tion ducts of the collective type Should these devices be located in adjacent rooms communicating with the installation and prohibited the simultaneous use of the heat generator where there is a risk...

Page 14: ...sure The connection of the boiler to the plumbing system must be made ONLY by specialized personnel who are capable of carrying out installation properly in compliance with current standards in the co...

Page 15: ...sonnel who can then answer the compliance of the system as envisaged by the law in force Flushing the system In accordance with the UNI CTI 8065 is strongly recommended to wash the entire system befor...

Page 16: ...bar the boiler in systems with open vase the pressure of water in boiler when the system is cold mustn t be lower than 0 3 bar the water used to fill up the heating system must be decontaminate and wi...

Page 17: ...ld be noted that theencrustationsdrasticallyreduceperformance because of their low thermal conductivity freshwater 0 12 water medium 12 20 hard water 20 30 very hard water over 30 The pellets are cyli...

Page 18: ...sword using the set key and the key and authorized by the manufacturer Confirm the password using the set key and the key authorized by the manufacturer Confirm the password using the set key and the...

Page 19: ...Stand by OPERATION BY A SPECIALIZED TECHNICIAN to go to menu 09 Press the SET button again Enter the access key and confirm it by pressing the SET key again Press the to go to menu 09 Press the SET bu...

Page 20: ...on the board press the To set the desired temperature in the room using the probe on the board press the keys c To set the work power press the Increase or decrease degrees with the Increase or decre...

Page 21: ...ON 02 H2O WINTER ON IF H2O PARAM 25 MODULE IF PROBE H2O 80 C HEATING SANITARY SANITARIO NON CHIAMA OFF 03 TERM ES WINTER ON IF H2O PARAM 25 MODULE SE TERM ES SATISFIED OR IF H2O PROBE SET H2O a HEATIN...

Page 22: ...cally when a heat increase is required to return to satisfy the chosen stand by condition when this is set to ON or when there is a health risk Diagram 01 the boiler is connected to a domestic hot wat...

Page 23: ...H2O SET H2O a HEATING ACS IN CONTACT SANITARY IN CALL ON 02 H2O WINTER ON IF H2O PARAM 25 MODULE IF PROBE H2O 80 C HEATING ACS IN CONTACT SANITARY IN CALL OFF 03 TERM ES WINTER ON IF H2O PARAM 25 MOD...

Page 24: ...t with the keys and The rinsing from the stand by state occurs automatically when a heat increase is required to return to satisfy the chosen stand by condition when this is set to ON or when there is...

Page 25: ...5 WORK AND IF H2O PROBE 80 MODULE CONTACT PUFFER LOW THERMOSTAT DOES NOT CALL AND HIGH CALL OFF 01 02 03 WINTER SUMMER ON IF H2O PARAM 25 WORK AND IF H2O PROBE 80 MODULE CONTACT PUFFER LOW AND HIGH TH...

Page 26: ...ess the key keys c To set the work power press the Increase or decrease degrees with the Increase or decrease degrees with the key and adjust it with the and keys d To adjust the working power the des...

Page 27: ...ON 02 H2O WINTER ON SE H2O SON ACS AND IF H2O PR PUMP ON MODULE IF PROBE H2O SET ACS 10 d HEATING DHW WITH PROBE PROBE ACS SET ACS OFF 03 TERM ES WINTER ON SE H2O PARAM 25 MODULA IF THERMOSTAT EXTERNA...

Page 28: ...ect the desired degrees c To set the work power press the key and adjust it with the and keys The restart from the stand by state occurs automatically when the temperature detected by the lower puffer...

Page 29: ...F MODULE AND IF H2O PROBE 80 STAND BY FORCE 2 SIDE PUFFER 4 S1 E S2 SET PUFFER OFF 01 02 03 WINTER SUMMER ON ON IF H2O S1 AND S2 AND IF H2O PR PUMP ON H2O PROBE 80 MODULE 2 SIDE PUFFER 4 S1 E S2 SET P...

Page 30: ...s to select the desired degrees keys to select the desired degrees c To set the work power press the To set the temperature in the technical water puffer press the To set the temperature in the techni...

Page 31: ...SET AND PUFFER PROBE SET PUFFER ON 01 02 03 WINTER ON IF H2O PROBE DHW AND IF H2O PR PUMP ON WORK AND MODULATE H2O PROBE 80 PUFFER DHW PROBE BOILER DHW PROBE SET DHW E SON DA PUFFER SET PUFFER OFF 01...

Page 32: ...and to exit programming is used to switch on and or off the boiler and to exit programming are used to adjust temperature for displays and for the programming functions Buttons and are used to adjust...

Page 33: ...fume extractor and the cochlea engine are active FIRE PRESENT In this phase of the ignition process the Boiler starts loading the pellets into the brazier The fume extractor and the cochlea engine are...

Page 34: ...GHTIN The Boiler cannot start up This is the first light up Fill in the tank with pellets Start up again ALAR 6 NO PELLET The pellet boiler switched off while working Fill in the tank with pellets ALA...

Page 35: ...ns 1 and 2 select whether or not to activate the thermostat on off which allows you to program the automatic ignition of the Boiler Once the thermostat is activated deactivated press button 4 OFF and...

Page 36: ...9 saturday prog 1 on off 10 sunday prog 1 on off 11 start program 2 hour 12 stop program 2 hour 13 monday progr 2 on off 14 tuesday progr 2 on off 15 wednesday prog 2 on off 16 thursday prog 2 on off...

Page 37: ...es set according to the following table where the OFF setting tells the clock to ignore the command The weekly programmer has 4 independent programmes whose final effect is composed of the combination...

Page 38: ...SDAY PROG 1 on off 02 03 07 THURSDAY PROGR 1 on off 02 03 08 FRIDAY PROGRAM 1 on off 02 03 09 SATURDAY PROGR 1 on off 02 03 10 SUNDAY PROGR 1 on off PROGRAMME 2 menu level selection meaning possible v...

Page 39: ...r switches off Press the key On Off to reset the alarm Wait until the cooling phase is completed Clean the brazier and start a new light up These alarms remind you that the brazier must be cleaned and...

Page 40: ...n the control panel at the rear of the boiler Other fuses to protect the electronic boards are to be found on the boards themselves Reduction motor if the motor stops for signaling ALAR DEP FAIL or AL...

Page 41: ...nd that the hole with pipe dedicated to the passage of the resistance There should be no residual combustion in the contact zone between the edges of the crucible and the support surface on the door c...

Page 42: ...ay then flake and detach from the steel surface If this happens it means that temperatures have been reached that are far above those at which the unit should operate properly Check every 2 3 days Cle...

Page 43: ...ent where there is the ash tray there is a second cover fixed by the cockerels which gives access to the compartment at the base of the duct dedicated to the flue and the wall of the fume extractor fa...

Page 44: ...he Boiler completely cold and unplugged to avoid burns and thermal shock The boiler does not need much maintenance if used with certified quality pellet The need for maintenance varies depending on th...

Page 45: ...ssess technical characteristics that make them resistent to very high temperatures There is however a physical limit 380 C 400 C beyond which the paint begins to fade or over 450 to vitrify it may the...

Page 46: ...oom around the brazier The frequency of this operation depends on the use of the boiler Check every 60 90 days Only for boiler 20 24 Cleaningtheinteriorbaffle smokefancompartment Inside the compartmen...

Page 47: ...portant to perform the cleaning of the tube bundle said exchanger also to prevent the fouling of the same and prevent clogging and jamming of the cleaning device Pull and push quickly for 5 6 times th...

Page 48: ...hen flake and detach from the steel surface If this happens it means that temperatures have been reached that are far above those at which the unit should operate properly Avoid contact with skin clea...

Page 49: ...ash aspirator to remove the residues in the flue gas compartment and carefully clean the part on your left that gives access to the final part of the vertical pipe heat exchanger Check every 15 days...

Page 50: ...ar of the Boiler there is a fuse holding compartment which is located underneath the supply socket With a screwdriver open the cover of the fuse holding compartment and re place the fuse if necessary...

Page 51: ...ctions In case of failure or inadequate cleaning of the heater may have function problems such as poor combustion blackening of the glass clogging of grate with accumulation of ash and pellets ash dep...

Page 52: ...al part of this service is a visual and functional check on the following components reduction motor smoke expulsion fan smoke sensor heat exchanger fan ignition sparkplug resettable pellet thermostat...

Page 53: ...to the device and the replacement of parts with other non original The operations marked in bold type must be carried out by specialised personnel Problems and solutions PROBLEM POSSIBLE CAUSE REMEDY...

Page 54: ...t closed properly or gaskets worn 5 Boiler temperature is too high 6 Unsuitable pellets 7 Low pellet feed rate 8 Combustion chamber dirty 9 Smoke outlet obstructed 10 Smoke extraction motor failed 11...

Page 55: ...tion never stops 1 Temperature sensor temperature control defective or broken 2 Fan failure 1 Check operation of the sensor and replace if necessary 2 Check operation of the motor and replace if neces...

Page 56: ...h 2 It was set too much power to the implant 1 Lower the temperature in the boiler 2 Reduce the value of operating power The Boiler goes into modulation as it reaches the temperature set on the thermo...

Page 57: ...115 GB NOTES Cod 001116...

Page 58: ...116 GB NOTES Cod 001116...

Page 59: ...t is very important to understand that any and all warranty claims may be rejected should your stove boiler not be commissioned by one of our Authorised Technicians See below for further details Your...

Page 60: ...Wood Pellet Stoves ie Newport Co Mayo Ireland Tel 086 012 7744 Email info woodpelletstoves ie Web www woodpelletstoves ie...

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Kalor 20B, User Manual

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