KAL-FIRE Fairo 90 Installation & User Manual Download Page 1

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Installation / User Manual

Product

Fairo 90 Tunnel 3-sided

Fairo 90 open sided L/R

Fairo 90 3-sided front

Product group Balanced flue gas system
Model

Version

08-2013

Language

English

Summary of Contents for Fairo 90

Page 1: ...Installation User Manual Product Fairo 90 Tunnel 3 sided Fairo 90 open sided L R Fairo 90 3 sided front Product group Balanced flue gas system Model 90 Version 08 2013 Language English ...

Page 2: ...livery Report any transport damage to the supplier immediately The supplier cannot be held liable for any consequential damage as a result of faulty installation If any problems occur or you have any questions about the operation of your Fairo please contact your dealer Your dealer is also the person to contact during the duration of the guarantee period All rights reserved Nothing from this manua...

Page 3: ...4 4 5 Connecting the radiographic remote control 15 4 6 Placing finishing the surround 16 5 Preparing for use 17 5 1 Placing the decorative elements 17 5 1 1 Fairo 90 Tunnel 3 sided ceramic logs 18 5 1 2 Fairo 90 3 sided Front ceramic logs 21 6 Operation 25 6 1 Using the remote control for the first time 25 6 2 Basic menu 25 6 3 Operation ex factory 26 6 4 Operation from Timer and Thermostat mode ...

Page 4: ...Table of contents APPENDIX A EC declaration of compliance APPENDIX B Connection diagram APPENDIX C Dimension diagrams APPENDIX D Guarantee ...

Page 5: ...nteed to provide a lifetime of heating satisfaction Symbols used Kal fire uses a number of symbols in this manual These symbols indicate possible damage to the product and or a life threatening situation if the procedures are not observed carefully Warning of danger Warning of hazardous electric voltage Fire hazard Explosion hazard ...

Page 6: ...supplies must be installed according to the prevailing regulations In the event of a malfunction you must never deactivate override or modify the safety features in the Fairo and gas regulator Check the Fairo for correct functioning immediately after installation The safety features set at the factory must not be modified Take the necessary preventive measures by using non combustible material to ...

Page 7: ...materials are at a distance of at least 50cm from the Fairo If you have intentionally or unintentionally activated the flame failure device causing the Fairo to go out wait for 3 minutes before re lighting the Fairo After installation the glass is considered to be an active zone Be aware that temperatures here can become very high 2 4 Safety precautions If the Fairo does not detect a flame the gas...

Page 8: ...30mbar 7 2 5 91 0 22 27 9 1 I3 G31 37 mbar 7 2 5 95 0 29 35 8 1 I3P G31 30mbar 6 4 5 30 0 26 28 9 1 I3P G31 37mbar 7 2 5 95 0 29 35 8 1 I3P G31 50mbar Fairo 90 3 sided front Gas cat Gas type Connect pressure Input kW Output kW with 1m 90 and wall duct Consumption m3 h Burner pressure mbar Heat output class I2H G20 20mbar 8 6 6 7 0 91 19 1 2 I2E G20 20mbar 8 6 6 7 0 91 19 1 2 I2E G20 20mbar 8 6 6 7...

Page 9: ...r G110 8 10mbar I3B P G30 50mbar I3B P G30 30mbar I3 G30 28 30mbar I3P G31 50mbar I3P G31 37mbar I3P G31 30mbar Country overview continued GB GR IE IT LU NL NO PT PL I2H G20 20mbar I2E G20 20mbar G25 25mbar I2ELL G25 20mbar I2E G20 20mbar I2L G25 25mbar G110 8 10mbar I3B P G30 50mbar I3B P G30 30mbar I3 G30 28 30mbar I3P G31 50mbar I3P G31 37mbar I3P G31 30mbar ...

Page 10: ...3 Technical specifications 6 Electric connection data 230V 50Hz 12 mA 3W maximum ...

Page 11: ...effect White stones depending on your order Adjustment feet Mounting bracket with mounting material optional Aerosol can Suction cup 4 2 Placing the fireplace 1 Screw the adjustment feet in the Fairo and place the Fairo in the required position The Fairo must rest on the adjustment feet or on the optional suspension bracket Setting range 4 cm 2 The Fairo must not be positioned against a wall that ...

Page 12: ...ket Screw the bracket to the fireplace Start mounting the surround Hook the cover optional onto the surround using the mounting bracket Place and screw the cover onto the brackets 3 Mounting optional brackets and support for stable mounting of the Fairo 90 3 sided Tunnel 90 Corner on a wall This is not available for the Fairo 90 3 sided Front 1 2 3 4 5 6 ...

Page 13: ...ic flue gas material If this instruction is not obeyed no safeguard can be given for the system During the CE inspection the appliances are certified with this duct different resistance values apply to each type of duct The flue duct must be connected air tight to the Fairo If there is any play between the Fairo and the flue duct close this gap with sealing material fibreglass cord The Fairo 90 se...

Page 14: ... the duct in a rather horizontal position too much resistance will be created in the flue The combustion air will have difficulty reaching the Fairo which will considerably change the effect of the flames Always start with 1 metre of vertical pipe section Maximum permitted total system length Maximum permitted horizontal system length 12m 3m The longer the duct the longer it will take before you g...

Page 15: ...ou can use two connectors At the top use the ventilation plate with a draught increasing hood Connect a flue liner or flexible flue liner to this fitted through the existing duct Check the flue duct for any leaks which may cause under pressure In turn this will prevent the closed system from functioning properly With a very old flue use two flexible pipes The inner pipe must be centred in the midd...

Page 16: ...estrictor plate for Fairo 90 Tunnel 3 sided Position restrictor plate Result of chimney calculation Plates pushed inwards position 1 0 to 10 Plates pushed outwards position 2 11 to 14 Plates pushed inwards position 1 Plates pushed outwards position 2 ...

Page 17: ...restrictor plate for Fairo 90 3 sided Front Position restrictor plate Result of chimney calculation Plates pushed inwards position1 0 to 10 Plates pushed outwards position 2 11 to 14 Plates pushed inwards position 1 Plates pushed outwards position 2 ...

Page 18: ...n one of the side walls of the surround Always connect an approved e g approved by national authorities operationable gas tap space has been reserved for the gas tap in the technical box with the gas regulator Remove the receiver to turn the gas tap more easily The connection is 1 2 female thread 2 Place the technical box with the gas regulator seen from the left side of the Fairo within a range o...

Page 19: ...s check the entire installation for leaks 4 Check the pre pressure using a gas pressure meter and ensure that all soiling is removed from the pipes this is to prevent blockages and obstructions The pre pressure must correspond with the pressure stated on the CE identification plate If the pipes used are too small the pre pressure may drop during use The difference may not be more than 2mbar 4 5 Co...

Page 20: ... of the Fairo Material plasterwork and wallpaper used to decorate the wall especially above the appliance must be heat resistant Ensure that de aeration of the convection and aeration take place in the same area of pressure This should have a surface of at least 2 150 100mm 150 cm The Fairo 90 3 sided Front features a convection casing as standard This must be connected using the convection tubes ...

Page 21: ...ogs Chips Kal Glow Place the ceramic logs and chips supplied with the Fairo Only cover the burner plate not the burner and or ionisation pins 1 Position the ceramic logs section 5 1 1 2 Cover the cover plate met chips 3 Cover the burner with the Kal Glow supplied with the appliance Stretch the Kal Glow until it has the required length This gives an attractive glowing effect Ensure the Kal Glow doe...

Page 22: ...3 sided ceramic logs Before placing the log set in the fire position the lava stones supplied on top of the burner Ensure the ionisation and ignition pin are not obstructed Arrange the lava stones in a single layer Delivered Fairo 90 3 sided Tunnel 90 Corner ceramic logs ...

Page 23: ...d log set Fairo 90 3 sided Tunnel 90 Corner side view step 1 Ensure log 1 is at the side of the wall Positioned log set Fairo 3 sided Tunnel 90 Corner side view step 2 Positioned log set Fairo 90 3 sided Tunnel 90 Corner side view step 3 6 7 8 ...

Page 24: ...5 Preparing for use 20 1 2 3 4 5 6 7 8 9 10 11 9 10 11 Positioned log set Fairo 90 3 sided Tunnel 90 Corner side view step 4 Positioned log set Fairo 90 3 sided Tunnel 90 Corner seen from above ...

Page 25: ...s Before placing the log set in the fire position the lava stones supplied on top of the burner Ensure the ionisation and ignition pin are not obstructed Arrange the lava stones in a single layer Delivered Fairo 90 3 sided Front ceramic logs 11 1 2 3 4 5 6 7 9 10 8 ...

Page 26: ...ing for use 22 Positioned log set Fairo 90 3 sided Front front view step 1 Positioned log set Fairo 90 3 sided Front side view step 2 Positioned log set Fairo 90 3 sided Front side view step 3 1 3 8 11 2 7 4 5 ...

Page 27: ...5 Preparing for use 23 Positioned log set Fairo 90 3 sided Front side view step 4 10 6 9 ...

Page 28: ...erience any problems refer to chapter 8 The first time the appliance is ignited it may take quite some time to obtain a flame because of the amount of air in the gas pipe 4 All Fairo appliances have been tested in the factory In the event of a problem it is quite easy to access the gas regulation unit After the Fairo has burnt for 10 minutes continue with the surround construction 5 When the Fairo...

Page 29: ...e the plug in the socket 3 Open the gas tap The remote control has a display and four keys This can be used to operate the Fairo and change settings 6 2 Basic menu In control mode the basic menu will always appear on the display an overview screen with the current values current mode current time and measured room temperature The flame indicates that the Fairo is ignited 1203 xx 30 5 C ...

Page 30: ...ecrease the flame height minimum 1 or to increase the flame height maximum 15 Setting the actual time Press twice The current time starts flashing Use and to set the correct time Press to return to the basic menu Switching off the Fairo If you are not in the basic menu press to access the basic menu Switch off the Fairo by pressing Reset after a malfunction If the system does not detect any flames...

Page 31: ...tpoints In this case control will be fully automatic based on the pre programmed settings Igniting the Fairo Activate the display by pressing one of the four keys Ignite the Fairo by pressing and simultaneously and wait until the hourglass has disappeared Note If this is not successful the Fairo is then in Timer or Thermostat mode Select Manual operation mode and repeat the steps above Setting the...

Page 32: ...he arrow keys until the symbols and flash together 4 Press to leave the menu C Selecting Thermostat mode 1 If you are not in the basic menu press to access the basic menu 2 If you are in Timer or Manual operation mode press to select Thermostat 3 Press one of the arrow keys until the symbols and C flash 4 Press to leave the menu 1 2 3 1203 xx 30 5 C C 1 2 3 C C 1203 xx 30 5 C C ...

Page 33: ...continue The date starts flashing 5 Press or to set the actual date 6 Press to confirm this date The first switch on time starts flashing 7 Press or to set the first switch on time 8 Press to confirm the first switch on time The first temperature setpoint starts flashing 9 Press or to set the first temperature setpoint 10 Press to confirm the set temperature The time starts flashing 1 2 3 4 5 6 7 ...

Page 34: ...ng off the Fairo If you are not in the basic menu press to access the basic menu Switch off the Fairo by pressing Reset after a malfunction If the system does not detect any flames after 30 seconds of sparks or the display shown appears then there is a malfunction Reset the system by pressing on and simultaneously This can be attempted 3x afterwards the Fairo will enter malfunction mode for 24 hou...

Page 35: ...n the back of the remote control by pressing it a few millimetres downwards and the lifting it 2 Remove the old batteries 3 Place new batteries as shown in the figure on the left 4 Replace the cover on the rear of the remote control by slotting lips A and B into the corresponding openings in the remote control housing 5 Slide the rear cover upwards to lock it 6 If you use a clock programme you mus...

Page 36: ...ndow after a certain period of time This can be removed using a damp cloth or a non abrasive cleaning agent ceramic glass cleaner Do not use any abrasive or corrosive agents to clean the mantelpiece Damage to the enamel is not covered by the guarantee 7 2 1 Removing the glass Fairo Tunnel 3 sided 1 Remove the side strips on the left and right 2 Remove the cover strip ...

Page 37: ...Fairo at the top and the base 4 Remove the cord around the appliance on both sides 5 Release the window by lifting upwards and tipping it Place the window in a safe place and clean with a soft cloth as described in this manual 6 Repeat step 5 for the other windows ...

Page 38: ...airo Tunnel 3 sided 1 Replace the window in the appliance by tilting and pressing it downwards Repeat for the other window 2 Repeat step 1 for the smallest window 3 Replace the long cords in the appliance 4 Replace the short cord in the appliance ...

Page 39: ...7 Maintenance 35 5 Replace the cover strip in the appliance 6 Replace both side strips in the appliance ...

Page 40: ...ving the glass Fairo 90 open sided L R 1 Remove the side strips on the left and right 2 Remove the cover strip 3 Remove the cord from the short side of the appliance at the top and the base 4 Remove the cord around the appliance ...

Page 41: ...7 Maintenance 37 5 Release the window by lifting upwards and tipping it Place the window in a safe place and clean with a soft cloth as described in this manual 6 Repeat step 5 for the other windows ...

Page 42: ...ng the glass Fairo 90 open sided L R 1 Replace the window in the appliance by tilting and pressing it downwards 2 Repeat step 1 for the small windows 3 Replace the long cord in the appliance 4 Replace the short cord in the appliance ...

Page 43: ...7 Maintenance 39 5 Replace the cover strip 6 Replace both side strips ...

Page 44: ...moving the glass Fairo 90 3 sided Front 1 Remove the side strips on the left and right 2 Remove the cover strip 3 Remove the cord around the Fairo 4 Release the window of the Fairo by first tilting it then pushing it downwards ...

Page 45: ...1 7 2 6 Replacing the glass Fairo 90 3 sided Front 1 Replace the window in the Fairo by first tilting it then pressing it downwards 2 Replace the cord in the Fairo 3 Replace the cover strip 4 Replace both side strips ...

Page 46: ...the Fairo only extinguishes after a while ensure the restrictor plate is correctly set Check recirculation Does the flame touch the ionisation pin at the moment an error message is given N Y Check if the earth phase and zero are present The electronics will not work on a 2 phase network or without an earth Turn the plug The Fairo is phase sensitive Is it correctly connected Is the ignition cable l...

Page 47: ... Menu key for 10 sec 2 Select option BND in the special menu by pressing the Menu key briefly several times 3 Remove power from the appliance for 5 seconds then apply power again 4 Make connection by pressing both arrow keys simultaneously 5 Re start the appliance 6 Has the error message disappeared Try to reconnect the receiver and transmitter Y Check if the convection is working correctly Supply...

Page 48: ... appliances of the brand Kal fire with the following types Fairo are in compliance with the appliances as described in the EC type test certificates N E1239 5581 and E1240 5581 and also meet the applicable essential requirements of directive 90 396 EEG dated 29 June 1990 Date 31 August 2013 Drs Ing Beijko van Melick Msc Technical Director Kal fire B V ...

Page 49: ...APPENDIX B Connection diagram B1 APPENDIX B Connection diagram GND Fairo ...

Page 50: ...APPENDIX C Dimension diagrams C1 APPENDIX C Dimension diagrams Technical box All dimensions shown in mm Dimensions subject to modification ...

Page 51: ...APPENDIX C Dimension diagrams C2 All dimensions shown in mm Dimensions subject to modification Fairo 90 Tunnel 3 sided Top view Front view ...

Page 52: ...APPENDIX C Dimension diagrams C4 Fairo 90 Open sided Left All dimensions shown in mm Dimensions subject to modification Top view Front view ...

Page 53: ...APPENDIX C Dimension diagrams C5 All dimensions shown in mm Dimensions subject to modification Side view ...

Page 54: ...APPENDIX C Dimension diagrams C6 Fairo 90 Open sided Right All dimensions shown in mm Dimensions subject to modification Top view Front view ...

Page 55: ...APPENDIX C Dimension diagrams C7 Fairo 90 3 sided front All dimensions shown in mm Dimensions subject to modification Top view Front view ...

Page 56: ...__ Postcode Place ___________________________________ Type of appliance Fairo __________________________________________ Manufacturing number _________________________________________________ upper left of the combustion chamber on the attachment strip of the lining Date of purchase ___________ ___________ ____________ Address details installer retailer Name _______________________________________...

Page 57: ...tee goes no right to compensation in the event that the Fairo cannot be used 6 The renewal or replacing of parts which are covered by this guarantee does not extend the total period of the guarantee 7 If within the period covered by the guarantee a defect occurs as a result of a manufacturing fault or faulty material Kal fire will send the replacement part free of charge to the installer without c...

Page 58: ...If more less or other than the prescribed ceramic logs are placed on the burner bed 7 To damage caused by outside influences shocks lightening falling flooding overheating of the appliance during transport storage or assembly 8 In the event of improper actions incorrect use and or neglect to the appliance 9 If the repair or supply of separate parts is carried out by a different manufacturer or by ...

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