KAKA Industrial CS-12 Operation Manual Download Page 2

1

Introduction 

1.1 General 

 

By means of this operator’s manual you can get acquainted with your circular sawing machine from the 

range CS-315 and CS-350. 

We advise you to read the enclosed operator’s manual carefully, so that you will soon be familiar with the 

operation and maintenance of the machine. This will minimize the times of ‘downtime’. 

We also ask you to pay special attention to the safety aspect that will be dealt with in chapter   

1.2. Safety regulations 

 

Should  any  unexpected  malfunctions  occur, which can  not be  remedied  by means of  the  instructions 

given in this operator’s manual, please apply to your nearest sales outlet. 

 

Read this manual carefully, in order to get thoroughly acquainted with the operation of your machine. 

 

  Secure the machine to the floor. The floor on which is the machine is secured, must be flat and rigid. 

  Prevent  unwanted  starting  of  the  machine.  See  to  it  that  the  speed  selector  switch  is  in  the  off 

positions while the machine is being connected. 

  Provide a sufficient grounding of the machine. 

  Avoid dangerous working conditions. Do not use the machine in a damp or wet environment 

  Never work without a safety guard. 

  Wear  eye  protection  device.  Dot  work  with  trailing  pieces  of  clothing  which  could  be  caught  by 

moving parts. Preferably wear ear mufflers and mask during operation. 

  In case of danger resulting from defects, immediately contact the person in charge of the machine. 

  When handle heavy workpiece, it is advised to use proper hoist device. 

  When  the  workpiece  is  long,  additional  support  device  (e.g.  table)  must  be  used  to  support  the 

workpiece to prevent hazards arise from the falling of the workpiece.   

  Do not saw workpieces larger than those for which the machine was designed. before sawing clamp 

the workpiece tightly. 

  Do not saw with excessive pressure on the saw blade. This can cause breakage of    the saw blade. 

  Replace worn or damaged parts in time and do not work with blunt saw blades. Comply with the 

lubricating instructions and keep the machine clean. 

  Use  original  spare  parts  and  accessories  only.  For  operator’s  safety,  special  spanner  for  change 

saw blade is provided.   

  The speed adjustment must be done only when the machine stops completely. 

  Disconnect the mains while carrying out repairs or replacing parts, Make sure the saw blade is not 

resting on the material when the machine is switched on. 

• HAVE YOUR MACHINE INSTALLED BY AN AUTHORIZED INSTALLER!! 

Summary of Contents for CS-12

Page 1: ...COLD SAW Model CS 12 CS 14 Opertation Manual...

Page 2: ...wet environment Never work without a safety guard Wear eye protection device Dot work with trailing pieces of clothing which could be caught by moving parts Preferably wear ear mufflers and mask durin...

Page 3: ...all claims relating to the faults concerned will expire The purchaser s appeal for guarantee does not relinquish his contractual obligations towards us As long as the purchaser does not fulfil his co...

Page 4: ...temperature of 40 Higher relative humidity may be permitted at lower temperature e g 90 at 20 Lighting of the work zone should be at least 500lux provide by end user The installation site of the machi...

Page 5: ...nd put the basic to another case 6 As this machine s weight is 110kg it is recommended that the machine should be Transported with help of lifting device In fig 3 04 Warning Tighten all locks before o...

Page 6: ...uge of the saw head whether it contains sufficient oil if necessary fill up fig 4 01 see arrow Install the cover at the rear of the machine base Install the saw blade see chapter 5 4 4 2 Non recurrent...

Page 7: ...ld be always performed by authorized electricians 1 Make sure that the correct voltage is supplied to the machine 2 Set up the electrical connections according to the attached circuitry Connect the el...

Page 8: ...case of a second cut of the same tooth This can cause the saw blade to jam and break A pitch which is too large will cause the sawing tooth to hack as a result of which teeth can break free For the sa...

Page 9: ...rmal way it would get hot expand and become wider than the width of the cut This wouid cause it to get stuck as a result of which the chip could not be removed from the cut The finishing tooth must be...

Page 10: ...close the safety guard 5 5 Saw feed Manual saw feed The saw feed is determined by hand The saw is lowered onto the material by means of the handle Press the saw blade firmly onto the material without...

Page 11: ...Do not use unnecessary force a slight pull will suffice Before clamping the material check whether the saw is running completely clear between the jaws of the material vice Place the sieel vice jaws a...

Page 12: ...d it needs to be cleaned or replaced Check the oil level in the saw head every week Check the oil level of the saw feed tank and refill if necessary see chapter 6 3 Check the oil bowl and the water se...

Page 13: ...Remedy Excessive bouncing or breaking of the saw 1 Speed an or saw feed too high 2 Teeth blunt tooth cavities too small 3 Wrong coolant 4 Saw jolts because chips remain in the saw cavity cold welding...

Page 14: ...Qty 101 Pedestal 1 109 Sticker electro 1 102 cover 1 110 Sticker general 1 103 support pump 1 111 Pump set 230 40QV50HZ 1 104 screw 6 x 12 4 112 Filter 1 105 Spring washer 6 6 113 Screw M6x12 106 Scre...

Page 15: ...cale 1 202 Type Shield 2 203 Spring 2 204 Rivet 10 2 205 Screw M10x100 2 206 Nut M10X25 4 207 Filter 1 208 Spring fixed plate 1 209 Spring fixed plate 1 210 Washer 4 220 Base plate 1 221 Swivel block...

Page 16: ......

Page 17: ...4 306 Rubber cover 1 341 Handle rod knob 3 307 Pipe hoop 1 342 Knob 3 308 Nut 1 343 Plastic cover knob 1 320 Pin 2 344 Boss 1 321 Knob 1 345 Guiding shaft 2 322 Mitre handle complete 1 346 Vice base...

Page 18: ......

Page 19: ...using 350 1 407 Circlip 1 434 Worm wheel 1 409 Stopper stifled 1 435 Bush 1 410 Bearing 1 436 Circlip 1 416 Sunken key 1 437 O ring 1 418 Ring 1 438 Socket screw 3 419 Dowel pin 2 439 Bearing block 1...

Page 20: ......

Page 21: ...g rod 1 502 Hinged guard 1 513 Bracket 1 503 Hinged guard 1 514 Ring 2 504 Ring 1 515 Socket head screw 1 505 Coupling rod 1 518 Lever 1 506 Ring 8 519 Star knob 2 507 Tap cock 1 521 Adjusting rod 3 5...

Page 22: ...escription Qty Part No Description Qty 612 Tie bar complete 1 646 Nut 4 614 Switch handle 1 647 Pinion 1 615 Nut 1 648 Lock nut 1 631 Sunken key 1 655 Motor 1 644 Screw 2 657 Bolt 1 645 Ring 4 658 Sto...

Page 23: ...78 676 0 OFF 1 M O 7 H I G H 2 Part No Description Qty 670 Switch box 1 671 Cover 1 672 Sealing tape 673 Screw M4x10 4 674 Screw M5x12 4 675 Spring washer 4 677 Motor switch contactor Dahlander switch...

Page 24: ......

Page 25: ...Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligation on notice...

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