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© 2006-2013 Kaivac, Inc. All Rights Reserved

 

Chemical Injection  
System continued  

Not enough chemical  

Metering tip plugged 

Remove and clean 

Wrong metering tip 

Check and replace per chart 

Chemical line blows off 
safety cap 

Debris in injector 

Remove safety cap from 
chemical and blow small 
amounts of compressed air 
into line 

Water back flows into 
chemical bottle  

Bad seat on injector 
check valve 

Check injector o - ring or  
replace 

Bad safety cap 

Replace safety cap 

Dump System 

Dump hose will not emp-
ty tank  

Dump hose cap not 
removed 

Remove cap 

Clog in bottom of tank 

Tip dump contents, remove 
debris 

Dump hose leaks 

Hose cut 

If leak is less than 4” from 
tank side, cut and reattach, or 
replace 

Clamp loose 

Tighten hose clamp 

Dump cap missing 

Replace cap 

Wheels and Casters 

Wheels won’t roll, or they 
rub  

Flat tires 

Inflate tires to 30 p. s. i. 

Debris wrapped around 
axle 

Check for debris on axle 

Bearings tight 

Grease bearings 

Wheels too loose on axle  Remove wheel, add washers 

to take up slack 

Bearings falling out 

Replace bearing assembly 

Squeegee Head 

Floor streaks 

Worn blades or wheels 

Replace wheels and / or 
blades 

Squeegee head doesn’t 
easily rotate when     
installed on wand  

Brass ring on wand not 
in groove 

Loosen coupling nut and     
re-position head on groove 

Coupling nut too tight 

Loosen 1 / 2 turn 

Head won’t stay on wand  Coupling nut cracked 

Replace 

Brass ring worn 

Replace 

Premature blade wear 

Squeegee wheels worn 

Check wheels for wear /  
replace 

Sucks to the floor too 
tightly 

Squeegee wheels worn 

Check wheels for wear /  
replace 

Page 3-4 

3.0 MAINTENANCE 

Area 

 Problem 

 Possible Cause 

 Solution

 

T: 

0121 351 4444 

   

E:

 [email protected] 

   

W: 

www. rawlins.co.uk

Summary of Contents for 2100 Series

Page 1: ...2150 Serial Number 2150 2247 to Current Operator Parts Manual KaiVac 2100 Series 2006 2013 Kaivac Inc All Rights Reserved T 0121 351 4444 E sales rawlins co uk W www rawlins co uk...

Page 2: ...vision Description 101513 10 15 13 Operator Parts Manual Released 121713 12 17 13 Modified the Rotomold Warranty to 5 years NOTE Specifications and parts are subject to change without notice Kaivac In...

Page 3: ...Precautions 1 3 2 0 OPERATION 2 1 2 1 Preparing Your Kaivac For Use 2 1 2 2 Kaivac Tool Arrangement 2 2 2 3 Vac Tank Hose Cleanout Instructions 2 3 2 4 Operating your Kaivac using S I M P L E Process...

Page 4: ...hoses seals gaskets cords casters squeegees and GFCI are excluded from warranty coverage All warranty claims must be accompanied by a Return Authorization Number RAN which is available by calling the...

Page 5: ...____________________________ City ____________________________________ State ___________ Zip Code _________________ Serial Number __________________ KV1750 KV1250 KV2150 KV1715AC KV1715 KV1215 OMNIFLE...

Page 6: ...further reduce danger and risk of electric shock It must be maintained and tested regularly An equipment grounding cord and plug is included with the unit Cutting off the ground wire or using a cord w...

Page 7: ...es needed to complete task See Tool Arrangement in Section 2 2 of this manual 4 If using a cleaning product that has high foaming use a foam inhibitor to cut down on foam Pour 2 capfuls of inhibitor i...

Page 8: ...w Window Squeegee CAA06 Electric Cord CES19A 110V ONLY Squeegee CVS12S or VBRUSH Vac Wand OFVWGB Pressure Hose PH75 Dump Hose DH36 Chemical On Off Valve Fill Hose UFH Dry Vac Complete DRYVACRK HEPA Co...

Page 9: ...ened to floor drain spray inside of vac tank with clean water moving hose in a circular pattern to insure tank walls and float shutoff are rinsed 1 Unwrap vac hose and lay it on floor 2 Suck water and...

Page 10: ...t LOW Pressure Mode Chemicals Fan Spray Fan Spray Manual Brush Manually brush heavily soiled areas Extract Pressure wash and rinse Fresh Water Fan Spray HIGH Pressure Mode Loop Set up Fill with clean...

Page 11: ...growth Empty tank by dipping the vacuum hose into the water tank and transferring the water to the vacuum tank Vacuum Tank Empty and flush vacuum tank Clean and disinfect Check the float shutoff scre...

Page 12: ...Squeegee blades or wheels worn Replace wheels or blades and check periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release clean Damaged hose Cut...

Page 13: ...pump need replaced Remove and replace seals Bad fan pattern or pinpoint pattern on gun Debris in nozzle Remove orifice with Allen wrench and clean Orifice damaged Remove and replace No chemical flow...

Page 14: ...cap missing Replace cap Wheels and Casters Wheels won t roll or they rub Flat tires Inflate tires to 30 p s i Debris wrapped around axle Check for debris on axle Bearings tight Grease bearings Wheels...

Page 15: ...2006 2013 Kaivac Inc All Rights Reserved 3 3 PUMP ELECTRICAL DIAGRAM 3 0 MAINTENANCE Page 3 5 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk...

Page 16: ...2006 2013 Kaivac Inc All Rights Reserved 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 6 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk...

Page 17: ...2006 2013 Kaivac Inc All Rights Reserved 3 3 MACHINE DIAGRAMS Page 3 7 3 0 MAINTENANCE VLJHA HGAS DH36R Includes hose cap and snap stud T 0121 351 4444 E sales rawlins co uk W www rawlins co uk...

Page 18: ...2006 2013 Kaivac Inc All Rights Reserved 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 8 PCKV1A T 0121 351 4444 E sales rawlins co uk W www rawlins co uk...

Page 19: ...Kaivac Inc All Rights Reserved 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 9 P217AM 21 Complete pump and motor assembly PA2172150 120V PA2150240V 2 240V T 0121 351 4444 E sales rawlins co uk W www raw...

Page 20: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 10 VEH19 BRACK2 HEVM1 110V HEVM1240 240V VMHS2150A...

Page 21: ...2006 2013 Kaivac Inc All Rights Reserved 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 11 CPS64A...

Page 22: ...l Rights Reserved 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 12 PART NO PART DESCRIPTION 1 HCOVER HEPA COVER 2 FKEEP2 HEPA FILTER KEEPER 3 HEPA HEPA FILTER 4 HEPAH2 HEPA FILTER HOUSING HEPA HOUSING A...

Page 23: ...2006 2013 Kaivac Inc All Rights Reserved 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 13 DRYVACRK Complete Assembly HGAS...

Page 24: ...EMBLY KV2150 WTA2150 CFS06 WATER TANK YELLOW ASSEMBLY 1 MFILT MUSHROOM FILTER 1 CPS20 3 8 NPT X 1 2 BRASS HOSE BARB 1 CSS142 3 8 INCH BRASS HOSE BARB 1 NFSIL NFSI LABEL 1 OMLAB2 OMNIFLEX MAINTENANCE L...

Page 25: ...WASHER 2 BRACK2 BRACKET FOR BLOW MOTOR ON 2150 1 CSS08 5 16 18 U NUT 2 CSS27 1 4 NYLOC NUT 2 VEH19 VAC MOTOR EXHAUST HOSE 19 INCH 1 CSS39 1 1 16 2 HOSE CLAMP 1 CSS11 NO 10 X 3 4 SELF DRILLING 4 CSS127...

Page 26: ...21 SNAP GRIP HOSE CLAMP SIZE D 1 CPS68 90 DEG 1 8 NPT MALE X 3 CPS50A 3 WAY BRASS VALVE WITH VITON SEAL 1 CES09 ELECTRIC BOX TYPE 3 CURRENT 1 CES08 1 4 20 X 4 SCREW 2 KMB15 1 4 SST FLAT WASHER 2 CES16...

Page 27: ...COMPRESSION MEMBER ANGLE 1 CSS26 3 8 X 1 1 2 LONG CAPSCREW 1 CSS49 5 16 FLAT WASHER 1 CSS53 3 8 RUBBER WASHER 1 CSS54 3 8 HEX NUT 1 COMPRESSION MEMBER PIPE SUBCMP 1 CFS12 1 1 4 PVC PIPE SCHED 40 1 12...

Page 28: ...CSS38 1 8 X 1 4 ALUMINUM RIVETS 4 CES19A 50 FT IN LINE GFCI 12 3 YELLOW 1 PH75 PRESSURE HOSE ASSEM 75 FT 1 CSS03 1 9 16 2 1 2 HOSE CLAMP 1 CSS07 5 16 18 X 1 HEX HEAD 4 CSS07 5 16 18 X 1 HEX HEAD 2 PC...

Page 29: ...2150 1 KTDVD KAITUTOR TRAINING DVD DISK 1 QS2150 QUICK START CD FOR 2150 1 DRWED DOOR WEDGIE 1 CVS14 KAIDRAIN GULPER TOOL 1 CVS13 BLOW NOZZLE 1 CAA06 WINDOW SQUEEGEE COMPLETE 1 SUBBLHSST 33 FT BLOW HO...

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