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 Page 29 

Air Evacuation

7

Preparations and Precautions

Air and foreign matter in the refrigerant circuit 
can cause abnormal rises in pressure, which 
can damage the air conditioner, reduce its 
efficiency, and cause injury. Use a vacuum pump 
and manifold gauge to evacuate the refrigerant 
circuit, removing any non-condensable gas and 
moisture from the system.
Evacuation should be performed upon initial 
installation and when unit is relocated.

BEFORE PERFORMING EVACUATION

  

Check to make sure that both high-
pressure and low-pressure pipes between 
the indoor and outdoor units are 
connected properly in accordance with the 
Refrigerant Piping Connection section of 
this manual.

  

Check to make sure all wiring is connected 
properly.

Evacuation Instructions

Before using the manifold gauge and vacuum 
pump, read their operation manuals to familiarize 
yourself with how to use them properly.

Manifold Gauge

Compound gauge

-76cmHg

Low pressure valve

High pressure 

valve

Pressure hose / 

Charge hose

Charge hose

Vacuum

pump

Pressure gauge

Low pressure valve

1.   Connect the charge hose of the manifold 

gauge to service port on the outdoor unit’s 
low pressure valve.

2.   Connect another charge hose from the 

manifold gauge to the vacuum pump.

MC

MC

Fig. 6.1

Air Evacuation

30

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Summary of Contents for FIREWIND Series

Page 1: ...WALLTYPE INSTALLATION MANUAL FIREWINDSERIES...

Page 2: ...piping 14 5 Connect drain hose 15 6 Connect signal cable 17 7 Wrap piping and cables 18 8 Connect indoor power wire 18 9 Mount indoor unit 18 Outdoor Unit Installation 20 8 1 Select installation locat...

Page 3: ...s Refrigerant Piping 25 1 Cut pipe 25 2 Remove burrs 26 3 Flare pipe ends 26 4 Connect pipes 27 Air Evacuation 29 1 Evacuation Instructions 29 2 Note on Adding Refrigerant 30 Electrical and Gas Leak C...

Page 4: ...rigeration cycle This can cause explosion and injury Do not allow children to play with the air conditioner Children must be supervised around the unit at all times 1 Installation must be performed by...

Page 5: ...electric heater do not install the unit within 1 meter 3 feet of any combustible materials Do not install the unit in a location that may be exposed to combustible gas leaks If combustible gas accumul...

Page 6: ...er holder Dry battery AAA LR03 Air freshening filter Seal Drain joint Mounting plate 1 Accessories The air conditioning system comes with the following accessories Use all of the installation parts an...

Page 7: ...installing or operating your new air conditioning unit Make sure to save this manual for future reference Installation Manual Aurora Series All Model Numbers INVERTER SPLIT TYPE ROOM AIR CONDITIONER...

Page 8: ...tach Mounting Plate Page 12 Drill Wall Hole Page 12 Installation Summary Indoor Unit 2 Installation Overview Determine Wall Hole Position Page 12 1 2 3 4 12cm 4 75in or more 2 3m 90 55in or more 12cm...

Page 9: ...Page 9 Mount Indoor Unit Page 18 STEP 8 Wrap Piping and Cable Page 18 L N S Connect Piping Page 25 Connect Wiring Page 17 Prepare Drain Hose Page 14 5 6 7 8 9 Installation Overview 9 kaisai com...

Page 10: ...tual shape of your indoor unit may be slightly different The actual shape shall prevail Wall Mounting Plate Power Cable Some Units Refrigerant Piping Signal Cable Remote Control Some Units Drainage Pi...

Page 11: ...rong enough to support the weight of the unit A location at least one meter from all other electrical devices e g TV radio computer DO NOT install unit in the following locations Near any source of he...

Page 12: ...l by tightening the screws directly into the clip anchors Step 3 Drill wall hole for connective piping You must drill a hole in the wall for refrigerant piping the drainage pipe and the signal cable t...

Page 13: ...plate Recommended position of wall hole both to the left and right of mounting plate Relative distances between screw holes Indoor Unit Installation Fig 3 2 Correct orientation of Mounting Plate 85mm...

Page 14: ...ifficult to remove by hand Knock out Panel 3 Use scissors to cut down the length of the insulating sleeve to reveal about 15cm 6in of the refrigerant piping This serves two purposes To facilitate the...

Page 15: ...ll amount of water into the drain pan to make sure that water flows from the unit smoothly NOTE ON DRAIN HOSE PLACEMENT Make sure to arrange the drain hose according to Fig 3 5 DO NOT kink the drain h...

Page 16: ...mes the maximum current of the unit 6 If connecting power to fixed wiring a switch or circuit breaker that disconnects all poles and has a contact separation of at least 1 8in 3mm must be incorporated...

Page 17: ...designed with a fuse to provide overcurrent protection The specifications of the fuse are printed on the circuit board such as T3 15A 250VAC T5A 250VAC etc 1 Prepare the cable for connection a Using...

Page 18: ...ntertwine or cross the signal cable with any other wiring 2 Using adhesive vinyl tape attach the drain hose to the underside of the refrigerant pipes 3 Using insulation tape wrap the signal wire refri...

Page 19: ...3 Connect drain hose and refrigerant piping refer to Refrigerant Piping Connection section of this manual for instructions 4 Keep pipe connection point exposed to perform the leak test refer to Elect...

Page 20: ...rt the unit and will not vibrate Noise from the unit will not disturb others Protected from prolonged periods of direct sunlight or rain DO NOT install unit in the following locations Near an obstacle...

Page 21: ...tdoor unit If the drain joint comes with a rubber seal see Fig 4 4 A do the following 1 Fit the rubber seal on the end of the drain joint that will connect to the outdoor unit 2 Insert the drain joint...

Page 22: ...bolt 5 Hammer expansion bolts into the pre drilled holes 6 Remove the nuts from expansion bolts and place outdoor unit on bolts 7 Put washer on each expansion bolt then replace the nuts 8 Using a wren...

Page 23: ...s and must be installed by a licensed electrician 2 All electrical connections must be made according to the Electrical Connection Diagram located on the side panels of the indoor and outdoor units 3...

Page 24: ...ARNING ALL WIRING MUST PERFORMED STRICTLY IN ACCORDANCE WITH THE WIRING DIRGRAM LOCATED INSIDE THE OUTDOOR UNIT S WIRE COVER 2 Unscrew the electrical wiring cover and remove it 3 Unscrew the cable cla...

Page 25: ...onditioner 15 000 25 82ft 10 33ft 15 000 and 24 000 30 98 5ft 20 66ft 24 000 and 36 000 50 164ft 25 82ft 36 000 and 60 000 65 213ft 30 98 5ft Connection Instructions Refrigerant Piping Step 1 Cut pipe...

Page 26: ...PVC tape to prevent foreign materials from entering the pipe 2 Sheath the pipe with insulating material 3 Place flare nuts on both ends of pipe Make sure they are facing in the right direction becaus...

Page 27: ...500 11lb ft 1 600 11 8lb ft 9 52 0 375 2 500 18 4lb ft 2 600 19 18lb ft 12 7 0 5 3 500 25 8lb ft 3 600 26 55lb ft 16 0 63 4 500 33 19lb ft 4 700 34 67lb ft DO NOT USE EXCESSIVE TORQUE Excessive force...

Page 28: ...sing a spanner grip the body of the valve Do not grip the nut that seals the service valve See Fig 5 10 USE SPANNER TO GRIP MAIN BODY OF VALVE Torque from tightening the flare nut can snap off other p...

Page 29: ...er holder Dry battery AAA LR03 Air freshening filter Seal Drain joint Mounting plate 1 Accessories The air conditioning system comes with the following accessories Use all of the installation parts an...

Page 30: ...pes between the indoor and outdoor units are connected properly in accordance with the Refrigerant Piping Connection section of this manual Check to make sure all wiring is connected properly Evacuati...

Page 31: ...ressure by hand You may tighten it further using a torque wrench if needed OPEN VALVE STEMS GENTLY When opening valve stems turn the hexagonal wrench until it hits against the stopper Do not try to fo...

Page 32: ...t immediately and call a licensed electrician to find and resolve the cause of the leakage Note This may not be required for some locations in the US WARNING RISK OF ELECTRIC SHOCK ALL WIRING MUST COM...

Page 33: ...o turn it on 3 Press the MODE button to scroll through the following functions one at a time COOL Select lowest possible temperature HEAT Select highest possible temperature 4 Let each function run fo...

Page 34: ...l return unit to normal operating temperature b Using insulation tape wrap the indoor refrigerant pipe connections that you left uncovered during the indoor unit installation process IF AMBIENT TEMPER...

Page 35: ...Dispose of the appliance at designated municipal electronic waste collection facility When buying a new appliance the retailer will take back the old appliance free of charge The manufacturer will tak...

Page 36: ...otice for product improvement Consult with the sales agency or manufacturer for details CS370I 12F 16122000002396 20150820 The design and specifications are subject to change without prior notice for...

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