Kadee Metal Whisker 451 Assembly Instructions Download Page 2

Mounting

While holding the coupler in place measure back from the assembled couplers 
pulling face 15/16” and mark the location. Make sure the trucks will clear the 
back of gear box on your tightest radius curve. You may need to trim the trucks, 
coupler gear box or move the mounting hole closer to the end of the car for truck 
clearance. Now using the Kadee

®

 #246 Tap & Drill set, drill a tap hole for a 2-56 

screw with a #50 drill, and then tap the mounting hole on the scribed centerline. 
Burnish the mounting surface & bottom of the gearbox with #231 Greas-em. Now 
mount the assembled coupler on the centerline of car with the 2-56 x 3/8” screw 
provided (if screw is to long use appropriate length flat  machine screw) through 
the Centering Bushing. (Note: the Bushing spring may dislodge easily until the 
2-56 screw is secured.) Make sure the gearbox is in line with the centerline of 
the car before snugging down the screw. The gearbox should move freely and 
snap back to the centerline.

FINAL CHECKS

Add a puff of Kadee

®

 #231 Greas-em on the 

insides of the Coupler Assembly. Work the 
coupler back and forth to lubricate and evenly 
distribute the graphite. This will greatly enhance 
the coupler’s performance. Use our #205 or #206 
Height Gauge to check for the correct coupler 
height and trip pin clearance. The HO-Scale 
N.M.R.A. standard for coupler height is the 
centerline of coupler at  25/64” (.390”). Use our 
#237 Trip Pin Pliers to carefully adjust the trip 

pin clearance if necessary.
We include extra knuckle springs. To replace the knuckle 
spring, use our #241 Dual Tool (Manual Uncoupling Tool & 
Spring Pic) and insert it between the last two coils on either 
end of the spring. Then slip the end of the spring onto one of 
the retaining cones in the knuckle and compress the spring 
until you can slip the other end onto the opposing cone then 
withdraw the pick.

NOTE: To secure the knuckle spring more durably carefully dip the last two 
coils in DUCO

®

 (or similar type of glue) or a thick slow drying CA glue (“do 

not” use the thin CA glue because it can easily “wick” into the knuckle and ruin 
the coupler). Then slip the end of the spring onto one of the retaining cones in 
the knuckle and compress the spring until you can slip the other end onto the 
opposing cone then withdraw the pick.

  For Non-Delayed Uncoupling 
use our #312 Between the Rails 
Permanent Magnet Uncoupler. 
For Delayed Action Uncoupling 
use our code 100 #321 or code 83 
#322 Between the Rails Permanent 
Magnet Uncoupler, #308 Under 
the Track Permanent Magnet, or 
our #309 Magne-Electric (Electro-
Magnet) Under the Track Uncoupler.

Kadee

®

 coupler conversion lists are available in the 

Walthers Reference Book. Kadee

®

 coupler conversion list & coupler conversions 

are on the Kadee

®

 web site for your convenience.

www.kadee.com/conv/convpl.htm

Add Greas-em 
to inside draft 
gear box

Work the     Greas-em in  
by  moving the coupler

#

241 “Dual Tool”

Made & Assembled Entirely 

 in the U.S.A.

673 Avenue C  •  White City, Oregon  •  97503 -1078 U.S.A.

© 2011 Kadee

®

 Quality Products Co. 

010611

Quality Products Co.

         WARNING:

CHOKING HAZARD - Small Parts
Not for children under 14 years.

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