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16

J.  INSTALLING LOCK HOUSINGS

J-1

Insert the slotted end of the square spindle 
into the outside lever hub until it locks, at an 
angle of 45

º

. (The spindle can be removed 

by pulling on it, if oriented incorrectly.)

J-2

Assemble gasket onto the out-
side housing (a). Assemble
cylindrical plate assembly
onto the outside lock housing. 

J-3

Place the outside housing (a) and
cylindrical plate assembly on the
door so that spindle engages hub
of cylindrical unit of latch.

J-4

On the inside trim assembly, turn the lever to
the correct horizontal rest position for the
handing of the door. Install the tension spring
(l) between the handle (h) and the post (p).

(outside)

cylindrical
unit

latch

a

Gasket

Cylindrical Plate
Assembly

Square Spindle Position

correct

incorrect

h

p

l

17

J-5

Place the inside trim assembly on 
the door so that the spindles (o) 
engage the inside lever. Fasten 
to the outside housing using the 
three 

1

8

" (3 mm) hex drive 

mounting screws (p).

K. INSTALLING BATTERY PACK

Note: If the lock makes a continuous buzzing noise or the red LED lights 
continuously, reset the electronics by removing the battery holder for ten 
seconds, then reinsert it. 

K-1 Three AA batteries should already be 

installed in the battery holder (q). 

K-2 Insert the battery holder into the outside 

housing and secure it using the 6-32 x 

5

16

(8 mm) screw (r).

p

o

q

r

Summary of Contents for E-PLEX 2000

Page 1: ...l 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kaba ilco com www e plexlock com Installation Instructions 2 0 0 0 For technical assistance call 1 800 849 TECH 8324 or 336 725 1331 betwe...

Page 2: ...ess 7 D Installing Outside Lever on Non Mechanical Override 8 E Reversing the Outside Lever for Series Without Mechanical Override 9 F Installing Key Override and Outside Lever 9 G Testing the Operati...

Page 3: ...e the correct length of spindles and mounting screws Door thickness 21 2 to 33 4 64 mm to 95 mm part 062 510189 XXX XXX choice of finish Safety glasses 1 2 13 mm chisel 1 8 3 mm drill bit 1 2 13 mm dr...

Page 4: ...1 Determine which template fits your E Plex 2000 installation either the 23 8 60 mm Backset or the 23 4 70 mm Backset A 2 Place appropriate paper template supplied onto door and mark for holes Drill...

Page 5: ...Thickness Table Door Spacer 02 Spacer 04 Spacer 05 Screw Thickness thin 125 328 length 13 8 35 mm up to 19 16 40 mm 1 3 8 10 mm Over 19 16 40 mm to less than 111 16 43 mm 13 4 44 mm Door 111 16 43 mm...

Page 6: ...counter clockwise to complete this step the spring washer d may be too tense Tap the lever carefully with a rubber mallet to loosen the spring washer d Cover the lever handle with a cloth or other ma...

Page 7: ...s been correctly attached to the housing a Remove key b Insert a small flat screwdriver into the hole on the underside of the lever handle and push in the lever catch c Pull on the lever You should no...

Page 8: ...o remove the cap i insert a small flat screwdriver into this groove and gently pry the cap off being careful not to damage it Cover the bottom of the lever to protect the finish from being scratched t...

Page 9: ...of the door Install the tension spring l between the handle h and the post p outside cylindrical unit latch a Gasket Cylindrical Plate Assembly Square Spindle Position correct incorrect h p l 17 J 5 P...

Page 10: ...ortise doorframe for strike 3 32 3 mm deep minimum to dimensions shown Secure strike to the door frame using two 1 25 mm combination screws 11 4 31mm 47 8 124mm 33 8 84mm a 19 Caution Check the operat...

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