Kaba 5140 Series Technical Manual Download

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Section 3 - 12

Peaks conventional cylinders are designed to be top loaded. Install a patent bottom pin, small end down, and

patent top pin, turned end down, in the patent chamber immediately next to the plug face. In the A2 system a

number 7 top pin should be seated above the patent top pin. In A4 use a number 4 top pin above the patent

top pin.

Pin stacks

Consult the charts on pages 3-18 and 3-21 for the correct pins. The

Universal 5400-xx-1099 and the 5400-xx-1095 key-in-knob cylinder

have large diameter plugs and require longer bottom pins and the

6140-00-3004 patent bottom pin. All conventional cylinders use the

same top pins. Observe the specified pin stack heights. After loading

the pins install a 3800-00-4010 stainless steel tumbler spring in

each chamber.

Staking

Place the cylinder in the correct cavity of the 3400-00-4000 staking

fixture. Set the correct curved spring cover in place over the springs

and hold it down with the staking tool.

Using a plastic or rawhide mallet, flatten the spring cover between

the flanges. Do not strike the bible flanges on key-in-knob cylinders.

Bending or breaking the flanges breaks the patented hard coat on

the shells and can lead to corrosion.

The chrome key-in-knob cylinder shell requires a staking tool and

new curved spring cover, 3425-00-2000. Older staking tools had a

thick blade. The blade must be narrowed to 0.125" to fit between the

bible flanges.

• Work on a firm bench surface.

• Strike tools gently with a plastic or rawhide mallet.

• Do not use excessive force.

These are the tools required for conventional cylinders:

Do not strike
bible flanges

Flatten the
spring cover
between them.

The 3400-00-4002 key-in-knob

staking tool and flat spring covers

are discontinued. Do not use this

or similar tools on chrome key-in-

knob cylinders.

3400-00-4001

staking tool

3400-00-4000 staking

fixture for conventionals

Pinning Conventional Cylinders

Summary of Contents for 5140 Series

Page 1: ...Technical Manual ...

Page 2: ...r Medeco 32 5340 Series 2 24 Removable Cores for Schlage 5440 Series 2 25 Removable Cores for Sargent 5540 Series 2 25 Product Specifications and Testing Data 2 26 SECTION 3 KEY CUTTING AND PINNING Lubricating the Plug 3 1 Determining Node and Disc Positions 3 1 Installing blocking Pins Discs and Fillers Conventional Cylinders 3 2 Installing blocking Pins Discs and Fillers Interchangeable Cores 3 ...

Page 3: ... KEEPING Introduction 4 1 Authorized Signature Card 4 1 Dealer Systems Authorized Procedures 4 1 Adding Deleting Names on the Signature Card for Factory Key Systems 4 2 Authorized Procedure 4 3 Writing the Key System Expansion Specification 4 4 The Standard Key Coding System 4 5 Special Symbols 4 6 SKD Combinations Non master Keyed Cylinders 4 7 Designing Top Master Keys and Control Keys 4 8 The T...

Page 4: ...win Medeco Yale Schlage and Sargent removable cores all in the same patent protected keying system Maximizes use of existing hardware for substantial cost savings Cores can be added to existing non IC systems without loss of keying capacity Cylinders resistant to key manipulation for safer master keying Lowest cost entry into key control market Technically simple Uses existing key machines Distrib...

Page 5: ...Technical Manual Section 1 Introduction ...

Page 6: ...control of a product and Peaks Global is the product to give you that control The advantages of Peaks Patented Key Controls To create Peaks Global Kaba engineers first utilized the technolo gy made popular by our original Peaks system Machined nodes were then added to the side of the key for added protection against unauthorized duplication This utili ty patented design provides more security than...

Page 7: ... key These three technologies work together during operation of the product to make Peaks Global truly unique in its function a claim backed up with our patents Unique function and an exclusive keyway combine to create a revolution in patented key control Fillers Placed where there are not active Discs Peaks Discs Placed according to your specific node pattern on side of keyway Plug Blocking Pins ...

Page 8: ...cylinder Special nodes on the key interact with the discs within the plug that are required for proper cylinder operation Since the uncut key blank itself is patented Kaba controls blank manufacture and distribution Section 1 3 Introduction Kaba Access Control Kaba has provided strong powerful security solutions since 1862 when German businessman Franz Bauer established a locksmith and safe compan...

Page 9: ...stributor locksmith keyways none not patented Commonly called restricted keyways none not patented The primary purpose of patented high security locks is the prevention of unauthorized key duplication Contracts factory marked blanks limited distribution key records controls and strong utility patents are essential to state of the art key control Fabrication of Peaks Global key blanks by anyone oth...

Page 10: ...ooth reliable operation throughout a wide variety of cylinders to provide hardware to fit the full spectrum of security needs Kaba uses high quality brass to manufacture the plug and shell of each cylinder All Kaba Peaks keys are made of nickel silver which incorporates a large bow capable of receiving stampings and use by physically impaired people All Kaba Peaks family of reliable cylinders are ...

Page 11: ...Technical Manual Section 2 Product Information ...

Page 12: ...lars are not included Please order collars separately Cams for conventional mortise cylinders are attached with 4701 98 4118 Loctite coated screws One 3418 00 2000 cam cover is placed over the cam before screws are installed If cams are changed in the field use new screws and tighten them firmly Please specify cam when ordering Contact Kaba about other cam requirements See bottom of this page for ...

Page 13: ...side for Sargent exit devices plug shell assembly break off screws 2 required backplate 3500 xx 2003 collar finish to match cylinder Each 5402 cylinder assembly includes these components 4701 98 4118 screws 2 required 4702 80 2009 rim cylinder tailpiece 3410 00 2001 tailpiece retainer Conventional Rim Cylinders 5402 Series ...

Page 14: ...ies Hana knobs 33 Falcon X series knobs except Hana 12 Falcon B series grade 2 levers 18 Falcon F series levers 17 Falcon N series knobs 17 Falcon LY grade 1 levers 23 Falcon RU grade 1 unit locks 01 Falcon S series knobs except Hana 13 Falcon S series Hana knobs 33 Falcon T series levers 01 Kaba 1411 padlocks 41 LSDA LS100B 100P 100T knobs 14 LSDA LX1000 grade 1 levers 1994 18 LSDA LX1000 grade 1...

Page 15: ...ost motion tailpiece 3450 00 2000 single cylinder lost motion tailpiece 3450 80 2004 timing washer 3450 80 2003 spacing washer 1590 80 2000 SD 3A 4700 80 2001 SA 3B 4700 80 2002 S 3C The 95 cylinder kit can be used to make the following For details please refer to the specific line drawing of the product Manufacturer Lock Type Model Manufacturer Lock Type Model The 06 cylinder kit can be used for ...

Page 16: ...0 4001 staking tool 6840 00 3540 staking fixture 3800 00 3548 ejector tool Universal A2 3400 00 5012 Universal A4 3400 00 5004 Schlage RC 6440 00 5002 5400 00 5025 Global Parts Kit With discs fillers and blocking pins 3840 00 3540 140 capping block 6 holes 3400 00 4000 staking fixture for conventionals 6 4 4 0 0 0 3 5 4 0 staking fixture 3800 00 3547 capping tool is used with both capping blocks T...

Page 17: ... 99 plug shell large diameter plug requires J or K series bottom pins 99 plug shell large diameter plug requires J or K series bottom pins ARROW Single cylinder deadlocks 5400 xx 1099 uncombinated and use 3450 00 2000 lost motion tailpiece 3450 80 2004 timing washer AMERICAN Padlocks see page 2 21 AMEROCK Same as Arrow retrofits listed below SD 3A 99 plug shell large diameter plug requires J or K ...

Page 18: ...t first filing it narrower top to bottom CAL ROYAL BA grade 2 knobs 5400 xx 1099 uncombinated and use 4700 80 2001 SA 3B tailpiece horizontal 3450 80 2003 spacing washer 99 plug shell large diameter plug requires J or K series bottom pins CAL ROYAL LSD single cylinder deadlocks LSDD double cylinder deadlocks 5400 xx 1095 uncombinated and use Cal Royal tailpieces Cal Royal tailpieces are not suppli...

Page 19: ...rity bushing S 3C 99 plug shell large diameter plug requires J or K series bottom pins CORBIN CL3800 grade 2 levers RUSSWIN 5400 xx 1099 uncombinated and use the original Corbin Russwin tailpiece and plastic tailpiece bushing Corbin Russwin tailpiece and bushing not supplied 99 plug shell large diameter plug requires J or K series bottom pins CORBIN CL3900 grade 2 levers RUSSWIN 5400 xx 1055 uncom...

Page 20: ...se Falcon no 030730 005 30 Falcon parts are not supplied FALCON F Series levers N Series knobs 5400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece horizontal 3450 80 2003 spacing washer 99 plug shell large diameter plug requires J or K series bottom pins FALCON LY grade 1 levers same as early model imported PDQ lever 5400 xx 1099 uncombinated and use additional Kaba parts 4700 80 2001 S...

Page 21: ...retainer TPR 1 Falcon parts are not supplied FALCON X Series grade 1 Hana knobs 5400 xx 1006 uncombinated and use 4700 80 2006 FH tailpiece horizontal 3450 80 2003 Spacing Washer or use Falcon TP 2 TP 4 or TP 6 with retainer TPR 1 Note When ordering cylinder uncombinated FH tailpiece must be requested Note When replacing 7 pin Falcon cylinder a 6 pin Falcon cylinder spacer must be used Falcon part...

Page 22: ...ing cylinder uncombinated P tailpiece must be requested LSDA LX1000 grade 1 levers L100 grade 2 levers 600 series clutch lever 1998 5400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece vertical 3450 80 2003 spacing washer SD 3A 99 plug shell large diameter plug requires J or K series bottom pins LSDA LH1000 grade 1 knobs 5400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece hori...

Page 23: ...r deadlocks 5400 xx 1099 uncombinated and use 3450 00 2000 lost motion tailpiece 3450 80 2004 timing washer or use LSDA tailpiece and driver 99 plug shell large diameter plug requires J or K series bottom pins 99 plug shell large diameter plug requires J or K series bottom pins LSDA Double cylinder deadlocks 5400 xx 1099 uncombinated and use LSDA tailpiece assembly LSDA double cylinder tailpiece a...

Page 24: ... pass 5400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece horizontal 3450 80 2003 spacing washer MASTER Padlocks see page 2 21 99 plug shell large diameter plug requires J or K series bottom pins MARKS 130 Series deadlocks 5400 xx 1099 uncombinated and use Marks tailpieces 13 8 to 11 2 door Marks tailpiece 1353 L 15 8 to 17 8 door Marks tailpiece 1354 L 2 to 21 4 door Marks tailpiece 13...

Page 25: ...tom pins PDQ Imported SV grade 2 knobs using Ilco 7056 or Lori 1539 cylinders and 3A or SV tailpieces 5400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece horizontal 3450 80 2003 spacing washer two 4700 00 4007 metal washers tailpiece PDQ Imported grade 1 Levers prior to U S A Spirit Levers 5400 xx 1099 uncombinated and use 4700 80 2001 SA 3B tailpiece vertical 3450 80 2003 spacing washe...

Page 26: ...hould protrude from this side 99 plug shell large diameter plug requires J or K series bottom pins SARGENT 5500 Line imported grade 2 knobs 5400 xx 1099 uncombinated and use 4700 80 2001 SA 3B tailpiece horizontal 3450 80 2003 spacing washer SARGENT 465 485 486 single cylinder deadlocks 5400 xx 1099 uncombinated and use 3450 00 2000 lost motion tailpiece 3450 80 2004 timing washer SARGENT 6 Line g...

Page 27: ...00 Series Integralock 5400 xx 1076 uncombinated SCHLAGE A Series grade 2 non Orbit knobs 5400 xx 1099 uncombinated and use 4700 80 2001 SA 3B tailpiece horizontal 3450 80 2003 spacing washer SCHLAGE A Series grade 2 Orbit knob 3400 xx 1099 uncombinated and use 4700 80 2002 S 3C tailpiece horizontal 3450 80 2003 spacing washer 99 plug shell large diameter plug requires J or K series bottom pins 99 ...

Page 28: ...S200 and H locksets 5400 xx 1099 uncombinated and use 3450 00 2000 lost motion tailpiece 3450 80 2004 timing washer SCHLAGE C D Series grade 1 knobs 5400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece horizontal 3450 80 2003 spacing washer 99 plug shell large diameter plug requires J or K series bottom pins SD 3A SCHLAGE B600 B700 and B800 double cylinder deadlocks 5400 xx 1099 uncombin...

Page 29: ...rts are not supplied SELECT or 2000 Series deadlocks MEDECO All N One deadlocks 5400 xx 1099 uncombinated and use no attachments These locks also accept Peaks 5800 or 5900 series small format interchangeable cores TRILOGY 2700 3000 levers 5400 xx 1006 uncombinated and use 4700 80 2005 E tailpiece vertical 3400 00 4008 security washer plug TRILOGY 2500 bypass knob designs prior to 5 97 5400 xx 1099...

Page 30: ...A 99 plug shell large diameter plug requires J or K series bottom pins WEISER D 9370 and 9470 series deadlocks use Weiser tailpieces 5400 xx 1095 uncombinated and use Weiser tailpiece and retainer Weiser parts are not supplied VON DUPRIN 22 Series exit device knob trim 5400 xx 1099 uncombinated and use 4700 80 2002 S 3C tailpiece horizontal 3450 80 2003 spacing washer over tailpiece large diameter...

Page 31: ...inated 3425 82 3012 tailpiece 3425 00 4012 retainer pin 1 16 roll pin Same as 5400 xx 1054 cylinder above but with tailpiece YALE 5300LN grade 2 levers 5400 xx 1095 uncombinated 3450 80 2003 spacing washer 3450 00 2000 lost motion tailpiece vertical large diameter plug requires J or K series bottom pins 95 plug shell with small plug face large diameter plug requires J or K series bottom pins 95 pl...

Page 32: ...Series Use adapter 0298 0626 from Master American 3600 3700 Use with modified adapter See below 1 L adapter 2 shorten adapter 3 notch for key tip and retainer ring Dealers have reported that shortening isn t always necessary American padlocks Use 5400 xx 1006 cylinder Shorten Medeco adapter 050 Lori adapter may also be modified 6 pin 140 Made with the 99 Made with the 06 Padlocks Key In Knob Cylin...

Page 33: ...00 series cores fit any padlock prepared for 6 pin ICore including Abus 381C 45 Best Except 150 Spacing Wilson Bohannon American 3200 3500 series Falcon Arrow Master Proseries 6400 6500 For 6 pin core in 7 pin housing use spacer 3800 00 3007 Medeco 50 series brass padlocks use 5340 Yale 424 and 434 padlocks use 5240 Corbin Russwin PL5070 padlocks use 5140 Sargent 758 Padlocks use 5540 Schlage PL4X...

Page 34: ...540 staking fixture and 6440 00 4001 staking tool required face of plug is key stop for longer core life no restricted control combinations This product uses a large diameter plug J series bottom pins required for A2 system pinning K series bottom pins required for A4 system pinning Uses 3425 00 2006 mortise rim spring cover 6140 00 4002 C ring plug retainer 6 pin 140 Small Format Interchangeable ...

Page 35: ...g cover retains pins and springs 6840 00 3540 staking fixture and 6440 00 4001 staking tool required no forbidden or mandatory control combinations face of plug is key stop for longer core life Uses 6340 00 4012 timing pin 6340 00 4002 C ring plug retainer 6800 00 2007 7 pin ICore spring cover Use 3425 00 2006 mortise rim spring cover 6240 00 4002 C ring plug retainer 1 1 2 1 5 16 Large Format Int...

Page 36: ...006 uncombinated Note Dedicated pin kit 6440 00 5002 required Available for A2 system pinning only Use 6440 00 2000 spring cover 6140 00 4002 C ring plug retainer Use 6340 00 4012 timing pin 6800 00 2007 7 pin small format interchangeable cores spring cover 6140 00 4002 C ring plug retainer Removable Cores for Schlage 5440 Series Note The Peaks Global system is designed to provide dealers an exclu...

Page 37: ...rks remain visi ble in the pin chambers Pull tests have been successfully completed on Peaks cores in Arrow Best KSP Corbin Russwin Medeco and Yale housings The 5900 cores actually require more force than 5800 series cores This is due to the behavioral characteristics of the metals All brass tends to shear while the alloys employed in the 5900 tend to distend but hold Environmental testing The sta...

Page 38: ...Section 2 27 Product Information Peaks Global Notes ...

Page 39: ...Technical Manual Section 3 Key Cutting and Pinning ...

Page 40: ...ug Use the 140 spacing end of the Peaks Multi Key gauge part number 3800 00 4050 to determine node locations on your Peaks Global key blank The node pattern for Peaks Global keys is numbered bow to tip All other Peaks Global references including key bitting numbers are always read as tip to bow Record the node pattern for both sides of the key as shown in the illustration Lubricating the Plug Top ...

Page 41: ...ocking pin Global Assembly Insert the plug into the housing or cylinder for final assembly Inserting Discs and Fillers Insert discs part number 5400 00 4002 into the Global plug disc slots that correspond with each node position on both sides of the key Orient discs with tabs toward the bottom of the plug Place appropriate filler plates in the filler holes where no discs are positioned Note that t...

Page 42: ...iscs and Fillers Cores for small and large format interchangeable cylinders only have disc slots in the first position of the plug on both sides which is due to the internal geometry of these cores These plugs will always have a disc present in either or both of these first slots Insert one or two discs part number 5800 00 4001 for small format plugs or 5400 00 4002 for large format plugs into the...

Page 43: ... Peaks Patented Bottom Pin Insert key into plug Insert patent bottom pin into plug as shown Lay assembly aside carefully to ensure pin remains in plug Patent Bottom Pin Inserting Peaks Patented Bottom Pins in Small Format Interchangeable Cores ...

Page 44: ...art number 3400 00 4003 into core as shown Position the slot at end of Plug Follower to align with Peaks Pin hole Insert spring into pin hole Position top pin into plug follower slot With pin depressed into pin hole slide follower half way through plug Peaks Pin Hole Top Pin Positioned bevel toward spring Plug Follower with spring resting in slot Spring ...

Page 45: ...tom Pins in Small Format Interchangeable Cores Orient Key and plug assembly as shown with patented bottom pin facing upward Orient the cylinder assembly as shown with Kaba logo facing down Slide key and plug assembly into cylinder assembly pushing Plug Follower out the back of casing Note Use core to hold cylinder assembly components cylinder and change key barrel in place while inserting key and ...

Page 46: ...mped Cores should be stamped on the top half of the shell Mortise and rim cylinders should be stamped on the back of the shell Lubrication Kaba recommends the use of Superlube for all Peaks Global cylinders It should only be applied sparingly to the slots and indentions where discs and fillers are to be inserted Tailpiece Installation Interchangeable Core Stamp here Rim cylinder Stamp here Mortise...

Page 47: ...k and pinion mechanism Care must be taken in reversing bittings written as tip to bow Tolerances and milling cutters Peaks tolerances are tighter than most other brands Both depth and spacing must be held within 0 002 for proper operation Key machines must be kept in precise adjustment The required cutter angle is 90 degrees for proper key insertion A cut root flat of 046 is required The 90MC or e...

Page 48: ...dified B vise jaw required to cut Peaks keys on the 1200CM is available from Kaba Spacing on HPC cards is bow to tip When using a factory bitting list reverse the bittings In December 1996 HPC began to provide a calibration kit for the 1200 part no CMB CK A spacing calibration key is available from Kaba to check the accuracy of the space adjustment Because of rack and pinion backlash better keys m...

Page 49: ...nty A2 system Use A series bottom pins for everything except the 5400 xx 1095 key in knob the Universal 5400 xx 1099 key in knob cylinder and the 5140 Corbin Russwin large format interchangeable core with large diameter plugs J series bottom pins are required for products with large diameter plugs Use B series master top pins for all products A4 system Use E series bottom pins for everything excep...

Page 50: ...and void the product warranty S indicates spool type pins Bottom pins are nickel silver Top pins are brass system top pin part number length A2 A4 3800 00 4202 025 2B 4203 0375 3B 4204 050 4B 4205 0625 5B 4206 075 6BS 4207 0875 7B 4208 100 8BS 4209 1125 9B 4210 125 10BS 6FS 4211 1375 11B 4212 150 12B 4213 1625 13B 4214 175 14B 4215 1875 15B 4216 200 16B 4217 2125 17B 4218 225 18B 4219 2375 19B 380...

Page 51: ...staking fixture Set the correct curved spring cover in place over the springs and hold it down with the staking tool Using a plastic or rawhide mallet flatten the spring cover between the flanges Do not strike the bible flanges on key in knob cylinders Bending or breaking the flanges breaks the patented hard coat on the shells and can lead to corrosion The chrome key in knob cylinder shell require...

Page 52: ...come in 140 spacing only Place the core loaded with pins only into the capping block Insert a tumbler spring 3800 00 4010 into each chamber by dropping them into the holes in the block One chamber at a time place a cap on top of each spring and tap it in place with the capping tool and a plastic or rawhide mallet until the capping tool is flush against the block Do not use excessive force Lubricat...

Page 53: ...ot use excessive force 5140 large format interchangeable cores for Corbin Russwin The 5140 large format interchangeable cores for Corbin Russwin have an A2 system pin stack total of 26 5140 cores use the large diameter plug and require the following components A2 system J series bottom pins and B series top pins A4 system K series bottom pins and F series top pins 6140 00 3004 patent bottom pin 38...

Page 54: ... 26 Use 5240 xx 1006 to retrofit Yale 1210 and 5240 xx 1007 for Yale 1220 5240 cores use the following components A2 system A series bottom pins and B series top pins A4 system E series bottom pins and F series top pins 3800 00 3004 patent bottom pin 3800 00 3005 patent top pin 3800 00 4010 stainless steel tumbler springs 3425 00 2006 mortise rim spring covers 5400 00 5025 for this kit which would...

Page 55: ... an A2 system pin stack total of 26 The 5540 has an A4 system pin stack total of 15 The 5540 series requires a timing pin number 6340 00 4012 Do not omit the timing pin Omitting the timing pin will make it difficult to install the core 5540 cores use the following components A2 system J series bottom pins and B series top pins A4 system K series bottom pins and F series top pins 6340 00 4012 timin...

Page 56: ...n to the operating keys first The shallow cut determines the bottom pin A master pin makes up the difference between shallow and deep operating cuts The numerical value of the bottom pin and master pin together is called the plug total For example a 3 bottom pin plus a 4 master pin results in a plug total of 7 Buildup pins are added to the plug total to make the control key operate at the control ...

Page 57: ...r 3800 00 4010 Stack height 26 control CTR 779631 master AA 951473 change 1AA 593875 Key in Knob top 17 17 12 18 19 11 buildup 11 10 master 4 4 2 4 2 bottom 5 5 1 4 7 3 7B 5400 XX 1206 Rim Mortise 5401 XX 1210 top 11 11 14 12 12 13 buildup 11 11 14 11 12 13 master 4 4 2 4 2 bottom 5 5 1 4 7 3 7B 5800 and 5900 series small format interchangeable core top 6 6 4 7 10 12 control 8 8 16 8 6 6 master 4 ...

Page 58: ...ing of the key in each position in the large oval and install the pins indicated in the squares next to the oval The bottom row beneath the heading complete pin stacks for constants gives complete pin stacks including top pins for the rotating constant method or for pinning to master keys only Factory bitting lists come with pinning charts To make a pinning chart fill in the large ovals with the c...

Page 59: ...nes the bottom pin A master pin makes up the differ ence between shallow and deep operating cuts The numerical value of the bottom pin and master pin together is called the plug total For example a 1 bottom pin plus a 4 master pin results in a plug total of 5 Buildup pins are added to the plug total to make the control key operate at the control shear line Top pins are added to achieve a uniform p...

Page 60: ...10 top 6 7 10 7 10 6 buildup 6 7 7 6 master 1 1 1 5 bottom 2 0 4 1 0 3 top 6 7 10 7 10 6 buildup 6 7 7 6 master 1 1 1 5 bottom 2 0 4 1 0 3 top 8 4 6 9 5 7 control 4 10 4 5 5 5 master 1 1 1 5 bottom 2 0 4 1 0 3 top 8 4 6 9 5 7 control 4 10 4 5 5 5 master 1 1 1 5 bottom 2 0 4 1 0 3 Key in Knob 4F 5400 XX 1206 99 and 95 Key in Knob 5400 XX 1299 Corbin Russwin large format interchangeable core 5140 XX...

Page 61: ...ol key Pin stacks are read from the bottom up The complete pinning chart contains every possible pin stack for every possible change key and master key in the system To pin a core to a given key find the bitting of the key in each position in the large oval and install the pins indicated in the squares next to the oval The bottom row beneath the heading complete pin stacks for constants gives comp...

Page 62: ...Section 3 23 Key Cutting Pinning Peaks Global Notes ...

Page 63: ...Technical Manual Section 4 Key Control Record Keeping ...

Page 64: ...number and must refuse to copy others 3 Only cut keys may be sold key blanks may not be sold lent or given away 4 Proper key records must be kept and authorization procedures observed Poor record keeping can be a serious liability Overall end users respond favorably to professional record keeping practices when they understand that they exist for their protection Always meet the minimum requiremen...

Page 65: ...eone currently on the signature card and submitted with signature samples for the person s being added The following is a sample of such a letter 2 No Current Signatories a Declaration of Authority Letter The declaration letter validates a new signature card when the original persons on the card are no longer available It is written by the factory to protect both the dealer and the factory from fr...

Page 66: ...eaks Global key system P001 I au thorize you to furnish the keys and cylin der on the attached order Sincerely John Doe enc purchase order 621 AA Locksmith 1 Main Street Winston Salem NC 27105 The Initial Order for a New Key System Subsequent Orders against an Existing Key System Factory Systems Require a Letter of Authorization The letter of authorization written and signed by an authorized signa...

Page 67: ...e a three level system may be described as follows Furnish a new grand master key system Plan for a top control key Provide for eight master keys with up to forty changes each Provide for twelve changes directly under the grand master Or 1 Grand Master x 1 Control x 8 Masters x 40 Changes Master plus 12 Grand Changes Questions regarding the design and generation of key systems may be directed to K...

Page 68: ... it is a keyed alike group SKD1 SKD2 SKD3 SKD4 SKD5 SKD6 Two levels of keying simple master key system Consists of a Master and change keys Master key is named with an identical pair of letters AA BB CC etc The change key numbers go in front of the letter pair AA 1AA 2AA 3AA 4AA 5AA SKD1 Three levels of keying grand master key system Consists of a Grand Master and multiple Master keys under the Gr...

Page 69: ... cross keying is required each set s operating parameters need to be defined The expressions can be written as follows XAA1 oby AA1 AA2 AA A oby operated by X1X oby AC1 AC5 AC10 AC A In the second example above the X after the cylinder designation indicates that there is no change key CK It should be noted that cross keying requirements need to be defined at the time bittings are being generated C...

Page 70: ...ari ty pattern and the bittings crossed off the list as they are used Important Note Serious liability can arise by furnishing SKD s for different End Users under the same control key Although this is convenient for servicing it is not an acceptable practice Kaba treats SKD s under a single control key like a master key system Such systems are registered by signature card to a specific Dealer Kaba...

Page 71: ...pull out of a turned plug and make the cylinder less pick resistant 5 Deep cuts next to the bow should be avoided as they can weaken a key Kaba recommends that this position be progressed last in any key system to make all keys as strong as possible Control Keys CTR The control key CTR should have the same characteristics as a top master key The control key should normally differ from the top mast...

Page 72: ...can usually be added to a system of 140 conventional cylinders at any time KABA recommends that you write a control key for all Peaks systems so that if small format interchangeable core large format interchangeable core is added later the control key will be properly designed Visual Key Control VKC Visual key control is the marking of the face of cores and cylinders with the symbols of the standa...

Page 73: ...Technical Manual Section 5 Cylinder Installation Guide ...

Page 74: ... by turning an operating key and depressing a retainer Other locks require disassembly of the lockset and take more time to retrofit This distinction is important when quoting labor for installation Tools Basic hand tools are needed to service cylindrical locks including standard and Phillips screw drivers a plastic or rawhide mallet and Superlube lubricant Key demountable handles require a poker ...

Page 75: ...stamped on the face eg a latch face marked 8 indicates an 8 Line lock Schlage yes Same key in knob cylinder body used throughout cylindrical lock line Only the tailpiece shape and orientation vary Yale yes 5 pin versus 6 pin Older hardware may have 5 pin cylinders and no room in the handle to retrofit a 6 pin cylinder Existing oper ating keys can be misleading For example some contemporary hardwar...

Page 76: ...rade 1 grade 2 grade 2 levers knobs preassembled levers knobs Arrow KDH KDH KDH KDH Corbin KDH Non KDH Non KDH KDH KDH Non KDH Russwin Falcon KDH KDH KDH KDH KDH LSDA KDH KDH KDH KDH Marks KDH KDH KDH KDH PDQ KDH KDH KDH KDH Sargent KDH Non KDH Non KDH KDH KDH Schlage KDH KDH KDH KDH Yale KDH KDH KDH KDH KDH 1 Turn any operating key to the right about 45 degrees 2 Depress the retainer through the ...

Page 77: ... 2 knobs import KDH Non KDH in development 300 500 UT5200 grade 1 unit locks Non KDH 5400 xx 1004 or 5140 large format interchangeable core TOOLS Grade 1 levers CL3400 and CL3600 require 585F48 hex wrench for flanged nut on rose liner Grade 1 knobs CK4200 require spanner wrench and long nose Tru Arc pliers Replacement of pre 1972 cylinders requires purchase of Corbin Russwin cylinder driver 144F29...

Page 78: ...er wrench depress knob retainer 2 Remove inside trim remove lock from door Older locks do not have this plate 3 Depress outside knob retainer remove outside knob 4 Remove knob cap if present 5 Remove ring with Tru arc pliers remove spindle and cylinder 5400 xx 1004 6 Install Peaks Global cylinder 5400 xx 1004 and reverse above steps Corbin Russwin ...

Page 79: ...e the outside knob on pre 1976 locksets remove one of the chassis screws completely and loosen the other screw slightly This will allow the knob retainer to pivot out of the spindle and permit knob removal outside knob remove loosen outside knob pivot retainer out of spindle older style outside knob has cap that must be pried off with a small screwdriver to reveal Tru arc ring Corbin Russwin ...

Page 80: ...deadbolts accept only 6 pin small format interchangeable core knob Falcon Lock Co Marks USA Falcon LY series X series RU and X series S series D series grade 1 grade 1 grade 1 unit lock grade 2 tubular levers knobs preassembled knobs deadlocks latches retrofit type KDH KDH KDH KDH Peaks Global 5400 xx 1099 5400 xx 1099 5400 xx 1099 5400 xx 1099 5400 xx 1095 with original Marks tailpieces TOOLS Mar...

Page 81: ...gent bushing wrench 10 0022 Section 5 8 Cylinder Installation Guide Sargent Sargent 6 line 6 Line 7 8 9 Line 10 Line 5500 grade 2 grade 2 grade 1 grade 1 grade 2 non Ball knobs Ball knobs knobs levers knobs retrofit type KDH KDH Non KDH KDH KDH Peaks Global 5400 xx 1095 5400 xx 1095 5400 xx 1008 5400 xx 1095 5400 xx 1095 Sargent 6500 Line 2000 7600 Line tubular grade 2 levers exit devices preassem...

Page 82: ... Unscrew spindle from knob Slowly separate knob and spindle Observe order of parts and save them including the roll pin aligner tube knob retainer spring visible through hole in aligner tube 2 Lock must be unlocked outside knob free If storeroom function remove inside knob first per step 3 For other single cylinder functions it is not necessary to remove inside knob 3 Rotate knob and until knob re...

Page 83: ...ith new locks is required to install AL grade 2 leversets but not to change the cylinders 1 16 pin punch for depressing retainer NOTES Original S series tailpiece must be used in 5400 xx 1099 cylinder Schlage Lock Co Yale Security Schlage D series H series A AL series S series E B series grade 1 grade 2 grade 2 grade 2 tubular knobs levers interconnected knobs levers levers deadlocks latches retro...

Page 84: ...Section 5 11 Cylinder Installation Guide Peaks Global Notes ...

Page 85: ...Section 5 12 Cylinder Installation Guide Peaks Global Notes ...

Page 86: ...KAA1134 0209 Kaba Access Control 2941 Indiana Avenue Winston Salem NC 27105 U S A Tel 800 849 8324 or 336 725 1331 Fax 800 346 9640 or 336 725 3269 ...

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