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KTI63194A

 

4

 

PREVENTATIVE MAINTENANCE

This is the safety alert symbol used for the 

PREVENTATIVE MAINTENANCE

 section of this manual to alert you to 

potential personal injury hazards. Obey all instructions to avoid possible injury or death.

IMPORTANT:

 The number one cause of jack failure in air/hydraulic jacks is dirt and moisture in the air motor and/or hydraulic system. 

maintenance schedule. An in line oil lubricator will extend the life of air/hydraulic jacks. Inoperable jacks caused by poorly equipped or 
maintained shop air systems are not eligible for warranty consideration. Contaminants can also enter the air/hydraulic system when 
the shop air line is disconnected from the jack air line and the line is dropped on the 

 Contaminants in the air couplers, once 

reconnected, will be driven into the system. 

1.Always 

 

store  the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or 

any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.

2.The  jack  must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be applied 

to the threads on the extension screw. Do not lubricate any portion of the lift saddle and make sure the saddle is free from grease, 
any kind of lubricant, or debris before using the jack. Jacks found to be defective due to worn parts resulting from inadequate or no 
lubrication are not eligible for warranty consideration.

3.It  should  not be necessary to 

 or top off the reservoir with hydraulic 

 unless there is an external leak. An external leak 

requires immediate r
familiar with this equipment. Authorized Service Centers are recommended. 

IMPORTANT:

 In order to prevent seal damage and jack 

failure, never use alcohol, hydraulic brake 

 or transmission oil in the jack. Use hydraulic jack oil, Chevron Hydraulic Oil AW ISO 

32 or its equivalent Unocal Unax AW 150.

4.Every  jack  owner is responsible for keeping the jack label clean and readable. Use a mild soap solution to wash external surfaces 

of the jack but not any moving hydraulic components.

5.Inspect  the  jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks 

hydraulic 

 Do not use the jack if it has loose or missing hardware or components, or is 

 in any way. Take corrective 

action before using the jack again. 

6.Do  not  attempt to make any hydraulic repairs unless you are a 

 hydraulic repair person that is familiar with this equipment.

TROUBLESHOOTING

PROBLEM: UNIT WILL NOT LIFT RATED LOAD.
ACTION:

 

Purge air from hydraulic system by following procedure under SETUP.

PROBLEM: UNIT WILL NOT SUSTAIN RATED LOAD OR FEELS “SPONGY” UNDER RATED LOAD.
ACTION:

 

Purge air from hydraulic system as above.

PROBLEM: UNIT WILL NOT LIFT TO FULL HEIGHT.
ACTION:

 

Purge air from hydraulic system as above or check oil level in reservoir.

PROBLEM: UNIT STILL DOES NOT OPERATE.
ACTION:

 

Contact your place of purchase for details on handling warranty.

Summary of Contents for HD KTI63194A

Page 1: ... PALD 2009 Safety Standard SPECIFICATIONS Capacity 22 Ton Low Height 9 Ram Travel 4 3 4 Ext Screw Adj 4 1 4 Max Height with Adapter 18 Overall Width 13 Saddle Diameter 1 3 4 Wheel Diameter 8 Handle Length 48 2 5 Shipping Weight 105 8 Lbs WARNING Cancer and Reproductive Harm www P65Warnings ca gov ...

Page 2: ... of loads caused primarily by improperly securing loads overloading off centered loads use on other than hard level surfaces and using equipment for a purpose for which it was not designed METHODS TO AVOID HAZARDOUS SITUATIONS CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS Failure to read this manual completely and thoroughly failure to understand its OPERATING INSTRUCTIONS SAFETY WARNINGS MAIN...

Page 3: ...f the operating jack components a The ram 32 is the shaft that comes out of the jack when you rotate the air lever to the right b The ram 32 is equipped with an extension screw which can be unscrewed to extend from the ram if there is not enough hydraulic stroke to raise the load to the desired height If additional height is required extension adapters can be inserted in the hole on top of the ext...

Page 4: ...tive due to worn parts resulting from inadequate or no lubrication are not eligible for warranty consideration 3 It should not be necessary to or top off the reservoir with hydraulic unless there is an external leak An external leak requires immediate r familiar with this equipment Authorized Service Centers are recommended IMPORTANT In order to prevent seal damage and jack failure never use alcoh...

Page 5: ...er only If any jack or service related item proves to be defective during this period it will be replaced or repaired at K Tool International s option without charge This warranty does not apply to damage from accident overload misuse or abuse nor does it apply to any equipment which has been altered or used with special attachments other than those recommended WARRANTY K Tool international HD and...

Page 6: ...KTI63194A 6 22 Ton CAPACITY AIR HYDRAULIC TRUCK jack exploded drawing KTI63194 ...

Page 7: ...mbly 1 55 Handle Connector 1 16 Screw 2 56 Tie Rod 1 17 Copper Washer 2 57 Pin 1 18 Spring 1 58 Handle Lock 1 19 Steel Ball 3 59 Screw 2 20 Screw 4 60 Handle 2 1 21 O Ring 4 61 Screw 2 22 Steel Ball 1 62 Handle Sleeve 2 23 Copper Ring 1 63 Orange Hose 1 24 Steel Ball 1 64 Black Hose 1 25 Regulating Ball Seat 1 65 KTP63194A65 Cross Valve Air Lever 1 26 Spring 1 66 KTP63194A66 Adaptor 1 27 Screw 1 6...

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