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K-Line Speedtiller 2945, Operators Safety Manual

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K-Line Speedtiller 2945 Operators Safety Manual Download Page 41

2945R RIGID TRAILING SPEEDTILLER            OPERATOR & SAFETY MANUAL

  

41

A L I G N I N G   B O W   R O L L E R S

Figure 47

Distance between rollers approx 20mm. This cannot be 
adjusted as it set by the pivot  arm positions on the bow.

2945R Op manual.indd   41

2945R Op manual.indd   41

31/07/2020   11:32:44 AM

31/07/2020   11:32:44 AM

Summary of Contents for Speedtiller 2945

Page 1: ...9th St PO Box 248 Grafton ND 58237 USA 74 Young Rd PO Box 340 Cowra NSW 2794 AUS K Line Ag 2020 2945R RIGID TRAILING SPEEDTILLER OPERATOR OPERATOR SAFETY MANUAL SAFETY MANUAL 2945R Op manual indd 1 2945R Op manual indd 1 31 07 2020 11 32 31 AM 31 07 2020 11 32 31 AM ...

Page 2: ...LER OPERATOR SAFETY MANUAL 2 Would you like a copy of this manual emailed to you Send your request to marketing k line net au or scan here 2945R Op manual indd 2 2945R Op manual indd 2 31 07 2020 11 32 31 AM 31 07 2020 11 32 31 AM ...

Page 3: ...ke the unit for granted ease into becoming familiar with your new equipment The operator should be a responsible adult familiar with farm machinery and trained for this purpose Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine and observe the safety precautions Never exceed the limits of this machine If its ability to do a ...

Page 4: ... 9 Risk Assessment Table 10 SAFETY 11 25 Important Notice MUST READ 11 Safety Alert Symbol 12 Signal Words 12 Your Safety The Safety Of Others In Important 12 Safety Decal Placement Quantities 13 Safety Decals 14 16 Logo Placement Quantities 17 Safety Sign Care 18 Tire Safety Pressures 19 Hydraulic Operation Safety 20 Hydraulic Hose Hook Up 20 Hydraulic Color Codes 20 Priming Hydraulic System 21 H...

Page 5: ...orming Maintenance 33 After Delivery Check List 34 Wheel Bearings 34 Lubrication Of Roller Bearings 34 EXPLODED VIEWS 35 39 Speedtiller Jump Arm Assembly 35 Disc Arm Bearing 36 Side Coulter 37 60mm Roller Bearing Shaft 38 Heavy Duty Roller Bearing 39 Heavy Duty Roller Bearing Instructions 40 ALIGNING BOW ROLLERS 41 HYDRAULIC CYLINDER LAYOUT 42 BOLT TORQUE TABLES 43 44 TESTIMONIAL PERMISSION FORM 4...

Page 6: ...the contents of the Service K Line Industries Pty Ltd reserves the right to make additions deletions or modification to the contents of this manual at any time without prior notice MODEL SPECIFICATIONS 2945R OPERATING WIDTH APPROX 4 5M 14 8FT NUMBER OF DISCS 36 DISC CUT SPACING 125MM 4 9 ADJUSTABLE DISC POSITIONING YES STANDARD DISC SIZE 24 X 6MM SPEEDTILLER WEIGHT WITH STANDARD ROLLERS 5000KG 110...

Page 7: ...FYING THE MACHINE FOR REQUESTING SPARE PARTS The machine is identified by the serial number on the metal plate on the machine When requesting spare parts or maintenance service please indicate the model and number of your equipment to ensure prompt and efficient attention TRACTOR REQUIREMENTS 10 14 Horsepower x width of machine in feet 25 35 Kilowatt x meter width of machine in meters Tractor weig...

Page 8: ...uld be assessed in terms of their potential to do harm To assess risk consideration should be given to probability and consequences SEE RISK ASSESSMENT SCORE CHART Pg 9 RISK CONTROL Risk control is the process of eliminating or reducing risk factors Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable When deciding on the most appropriate measures to ...

Page 9: ...L TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY R I S K A S S E S S M E N T S C O R E C H A R T Figure 5 2945R Op manual indd 9 2945R Op manual indd 9 31 07 2020 11 32 31 AM 31 07 2020 11 32 31 AM ...

Page 10: ...DER SEVERAL TIMES THEN RE TIGHTEN HYDRAULIC TINE FITTINGS 5 1 E SUDDEN LIFT OF DRAWBAR CAUSING SEVERE INJURY IF MACHINE BECOMES UNHITCHED 1 ENSURE ALL THREE JACKS ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN STICKERS WARN OPERATOR 5 2 A PENETRATION OF OIL BROKEN OR BADLY MAINTAINED HYDRAULIC LINES 2 MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR CHECK ALL FITTINGS A...

Page 11: ...uch as rocks or other difficult operating conditions Safe work procedure analysis must be performed before attempting to assemble this machine Do not attempt to operate this equipment under the influence of Drugs Alcohol K Line Ag can not be held responsible for any injury death or property damage in the process of assembling this machine Ensure hydraulic system is fully primed Pg 21 IMPORTANT NOT...

Page 12: ...tion that if not avoided MAY result in serious injury or death if proper safety measures are not taken Indicates a potentially hazardous situation that if not avoided COULD result in serious injury or death if proper safety measures are not taken The use of signal words DANGER WARNING AND CAUTION relating to the safety messages The appropriate signal word is selected when using the following guide...

Page 13: ...quantities shown in table below Figure 7 DECALS USED ON MACHINE A B C F G H I J K L M N R T U 1 2 1 2 1 1 4 1 1 1 2 2 1 1 1 NOTE T decal get put on machines with a hydraulic tilt or roller adjustment option 2945R Op manual indd 13 2945R Op manual indd 13 31 07 2020 11 32 32 AM 31 07 2020 11 32 32 AM ...

Page 14: ...D W022 B 9WD C023 C 9WD W05 SAFETY DECALS D 9WD D04 E 9WD D01V F 9WD D01H G 9WD W021 H 9WD C04 I 9WD I01 NOTE NOT ALL DECALS GO ON ALL MODELS See previous page for details 2945R Op manual indd 14 2945R Op manual indd 14 31 07 2020 11 32 32 AM 31 07 2020 11 32 32 AM ...

Page 15: ... 15 J 9WDW T5 K 9WDD T3 L 9WD W024 M 9WD W10 N 9WD W01 0 9WD D01 R AUS SPEED STICKER MAX 32KPH 20MPH SAFETY DECALS CONTINUED CONTINUED T HYDRAULIC COLOR S 9WD W02 2945R Op manual indd 15 2945R Op manual indd 15 31 07 2020 11 32 33 AM 31 07 2020 11 32 33 AM ...

Page 16: ... 16 U 9WD I02 W FOLDING INSTRUCTION Y WHEEL DEPTH SAFETY DECALS CONTINUED CONTINUED NOTE WHEEL DEPTH STICKER WHITE WITH CUT OUTS SHOWN AS BLACK P 9WD R01 Q 9WD F01 2945R Op manual indd 16 2945R Op manual indd 16 31 07 2020 11 32 35 AM 31 07 2020 11 32 35 AM ...

Page 17: ...0 X 125MM 1 x both sides of drawbar 1 x both sides of center frame K LINE AGRICULTURE STICKER 380 X 125MM 1 x back of center frame Figure 9 Figure 10 Figure 11 Figure 12 Center between arrows shown in images below 2945R Op manual indd 17 2945R Op manual indd 17 31 07 2020 11 32 35 AM 31 07 2020 11 32 35 AM ...

Page 18: ...CALS CONTACT USA K Line Agriculture PO Box 248 1023 W 9th St Grafton ND 58237 Email sales k lineag com Free call 1800 445 6882 HOW TO INSTALL SAFETY SIGNS Be sure that the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the decal over the specified area and carefully press the small por...

Page 19: ...and rim contact surfaces are undamaged and free of paint dirt and grease Lubricate wheel stubs with standard viscosity oil Tension wheel nuts to 350ft lbs 474nm For field operation Re tension after 1st 5th then every 50 hrs of operation For road travel re tension first 3 miles 5kms 10 miles 15kms and thereafter at 25 miles 40kms intervals SERVICING PROCEDURES TIRE PRESSURE Center 50PSI 345KPA Whee...

Page 20: ... Clean hydraulic hose breakaway ends before connecting to tractor Hose grip circuits are color coded and marked accordingly for In Out After disconnecting tractor ensure hydraulic hoses are safely stored in the hose holder HYDRAULIC HOSE HOOK UP Figure 19 Hydraulic Ram Extension Retraction Diagram Figure 18 Figure 20 Out In FORE AFT TILT CIRCUIT WHEEL LIFT CIRCUIT WING FOLD CIRCUIT ROLLER CIRCUIT ...

Page 21: ... be treated within a few hours or gangrene may result PRIMING HYDRAULIC SYSTEM ENSURE HYDRAULIC SYSTEM IS FULLY PRIMED BEFORE USING Fully extend and retract hydraulic cylinders Repeat 3 4 times and hold lever extended each way for 10 to 15 seconds to release air from the system If problem exists hold hydraulic lever under pressure until air is fully released from system Consult electricity authori...

Page 22: ... FOLLOW THE STEPS SET OUT BELOW Escaping Hydraulic fluid is dangerous and can cause serious injury or death STEP 4 APPLY THE LOCKOUT TAG OUT DEVICE Disconnect all hydraulic hoses from tractor remotes Place Lockout or Out of Service Tags on all hoses STEP 5 CONTROL THE STORED ENERGY Ensure no hydraulic pressure remains in system slowly release bleed tap if equipped or slightly loosen one hydraulic ...

Page 23: ...Check hydraulic cylinders are fully primed to avoid serious injury or death 12 See Pg 21 to prime hydraulic system UNHOOKING 1 Machine must be fully lowered or in transport position with safety locks engaged 2 Use wheel chocks 3 Release hydraulic pressure from system 4 Lock Implement jack in place 5 Wind implement jack to take weight of machine off tractor drawbar 6 Disconnect hydraulic hoses 7 Di...

Page 24: ...ngaged 6 Ensure safety chains are attached to towing unit 7 Ensure tractor brakes are latched together at all times 8 Plan your route to avoid heavy traffic 9 Observe bridge load ratings TIP OVER HAZARD this is an unbraked implement Use extreme caution when turning and on steep terrain Maximum towing speed is 20mph 32km hr DO NOT EXCEED AT ANY TIME NEVER transport machine on public roads without c...

Page 25: ...ust be Lowered to ground OR Placed in raised position with all safety locks engaged with engine shut down FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH Refer to Ram stop combinations Pg 31 IT IS THE RESPONSIBILITY OF THE OPERATORS TO Read and understand your manual Take time to familiarize yourself with the operation of this machine particularly the safety signs and devices fitted to t...

Page 26: ...th front disc 20mm higher than back discs Follow diagram for tilt settings pg 27 To adjust turn front adjuster and lock 3 FRONT DISC POSITIONING IS FACTORY SET If adjustment is needed follow pg 29 See pg 30 for adjustment settings 4 SPEED RANGE 8 15km hr 5 9mph Greater activity occurs at higher speeds HEADLANDS TURNING Always raise machine when on headlands and when turning 5 ROAD TRAVEL SPEED LIM...

Page 27: ...ISC GANG DEPTH RELATIONSHIP TRACKING ADJUSTMENTS NB Due to the nature of this machine some overlap should be allowed for side tracking as soil types and conditions can vary within any given run Where difficult trash conditions are encountered ensure rear discs are set deep enough to positively rotate in the soil FIELD OPERATION Figure 28 Figure 29 Figure 30 2945R Op manual indd 27 2945R Op manual ...

Page 28: ...ross Sectional View Of Soil Distrubance LATERAL FRONT DISC GANG POSITIONING Start with factory settings Pg 29 To remove any ridges test run at normal operating speed and stop quickly Check for ridges of undug soil Follow ridges into machine and identify which direction to adjust See diagrams on this page Only adjust front sideways in small increments or 12mm Re check in hard soils as jump arms ten...

Page 29: ...Lateral Disc Gang AUSTRALIA USA Figure 35 22 Shallow Concavity Discs 5 128 mm 22 Full Concavity Discs 3 90 mm 24 Full Concavity Discs 3 75 mm Recommended Spacing Lateral Disc Gang Measurements may vary according to diameter and disc concavity Recommended to increase space per inch of blade wear 2945R Op manual indd 29 2945R Op manual indd 29 31 07 2020 11 32 40 AM 31 07 2020 11 32 40 AM ...

Page 30: ...515nm tension SIDE COULTER ADJUSTMENT Series of holes are provided for disc height and front to back positions for optimum furrow filling FOR EXCESSIVE TRASH CONDITIONS Move coulter forward and angle outwards Raise coulter Move coulter to the outside of supporting angle for more clearance LEFT Slide Bolts Slide Adjuster Linkage Figure 36 RIGHT Height Adjustment Setting Fore Aft Adjustment Angle Ad...

Page 31: ...te for disc wear and concavity 3 To improve weed control and for better soil disturbance Adjust lateral disc positioning Ensure machine is traveling in line Increase depth to cut Replace discs BLOCKING IN EXCESSIVE TRASH Lower rear discs gang to drive better in soil Adjust angle of lift soil deflector to allow greater flow Try reducing speed slightly CLOGGING IN WET SOILS 1 Raise working depth 2 R...

Page 32: ...iodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications Always use approved lifting equipment If equipment has been altered in any way from original design the manufacturer does not accept any liability for warranty or personal injury Replace all shields and guards after servicing before moving After servicing be sure all ...

Page 33: ...ed according to pressure stated on tire 8 Check discs and disc bolt tension to specified torque 250ft lb 340nm 9 Check for damaged worn and fatigued parts Have machine repaired if necessary 10 Ensure all appropriate safety decals are securely attached to machine Pgs 13 18 11 Check hydraulic system is fully primed Pg 21 12 Check all safety mechanisms are in place and operating correctly 13 Lubricat...

Page 34: ...ine check all hub and rim contact surfaces are undamaged and free of paint dirt and grease 3 Lubricate wheel studs with standard viscosity oil 4 Tension wheel nuts for torque specifications Pg 19 5 Check tires are inflated Pg 19 6 Check discs and disc bolt tension to specified torque 250ft lb 340nm 7 Ensure all appropriate safety decals are securely attached to machine Pgs 13 18 8 Check hydraulic ...

Page 35: ...RM BACK SHOWN ALL EXCEPT DISC 1 29003JAWF1 JUMP ARM ONLY FRONT NOT INCLUDING HUB 1 29003JAWR1 JUMP ARM ONLY BACK NOT INCLUDING HUB 2 1 29000THP08 2900 JUMP ARM TOP HAT 3 1 29000JAX230 2900 TORSION RUBBER REQUIRES SET OF 4 4 1 29003JAA03 COMPLETE DISC HUB UNIT 5 6 29000JABK TH 2900 JUMP ARM BOLT KIT 1 X M12 SET SCREW WITH CONELOCK NUT 6 5 9M12035Z8SS M12 X 35MM BOLT 6 5 9MI2SWZ M12 SPRING WASHER 7 ...

Page 36: ...0 MRV2090 SEAL 5 1 9DRT40 73 DOUBLE TAPER ROLLER BEARING 6 1 29003JAM03 BEARING SPACER 7 1 29003JAM06 BEARING RETAINER 8 1 9M16040Z12CS M16 x 40 COUNTER SUNK SCREW 9 1 9OR151 151 O RING 10 5 9M12035Z8SS M12 X 35MM BOLT 10 5 9M12SWZ M12 SPRING WASHER 3 4 5 8 9 1 29003JAKB1 BEARING KIT NB Spindle torque tension 360ft lb 500nm 10 8 9 1 3 2 4 5 7 6 6 3 7 5 2 1 8 4 9 Figure 42 2945R Op manual indd 36 2...

Page 37: ...2 1 9HW18 55 08 HEAVY WASHER 18 ID X 55 OD X 9THK 0 13 13 3 9M16SWZ M16 SPRING WASHER 5 5 X 4 0MM ZINC PLATED 0 01 14 1 9M16040Z8SS M16 X 40MM SET SCREW ZINC PLATED 8 8 GRADE 0 12 15 1 9CD2405 24 X 5MM PLAIN FLAT COULTER DISC 7 61 16 1 Q55ISHC01 Q55 SINGLE COULTER PRESSED 0 17 17 5 9M12030CHG4 M12 X 30MM CUPHEAD BOLT NUT GRADE 4 6 GAL 0 03 18 5 9M12SWZ M12 SPRING WASHER 4 0 X 2 5MM ZINC PLATED 0 0...

Page 38: ...EW EXPLODED VIEW ITEM NO QTY PART NUMBER DESCRIPTION 1 1 29000HRS01 SK 2900 HEAVY ROLLER 60MM SHAFT KIT INCLUDING NUT NO 3 2 1 29000HCW01 29000 CRUMBLER ROLLER TAPERED SHAFT NUT HOLDER 3 1 9M30NYG M30 NYLOC NUT GAL 2945R Op manual indd 38 2945R Op manual indd 38 31 07 2020 11 32 43 AM 31 07 2020 11 32 43 AM ...

Page 39: ...EAL 4 1 29000RBM04 LARGE BEARING SPACER 5 1 29000RBM02 2900H INNER LABYRINTH 6 1 29000RBM03 2900H INNER SEAL SPACER 7 1 29000RBM01 2900H DOUBLE TAPER 8 1 9ASH2313 H2313 BEARING ADAPTOR SLEEVE 9 1 9MB13 LOCKING WASHER 10 1 9KM13 LOCKING NUT 11 1 9OR357 357 O RING 5 1 2 X 5 7 8 X 3 16 CS 1 2900HRBA60 COMPLETE BEARING ASSEMBLY Figure 45 NOTE REQUIRE 4 X ROLLER BEARINGS ON 2945R 2945R Op manual indd 3...

Page 40: ... be greater than internal measurement of bow or O ring may be damaged when fitting 7 Double check bearing face position measurement is correct 8 IMPORTANT Bearing assembly must be fully tensioned twice for complete seating To do this a Remove locking washer and fully tighten castle nut to 500ft lb 700nm b Undo castle nut and insert locking washer 9 Re tighten locating nut to 500ft lbs 700nm 10 Fol...

Page 41: ...ETY MANUAL 41 ALIGNING BOW ROLLERS Figure 47 Distance between rollers approx 20mm This cannot be adjusted as it set by the pivot arm positions on the bow 2945R Op manual indd 41 2945R Op manual indd 41 31 07 2020 11 32 44 AM 31 07 2020 11 32 44 AM ...

Page 42: ... PART NUMBER DESCRIPTION 1 3 29000MTI02 STANDARD OR 9CYKL3 8TL01 HYDRAULIC MOTHER TOP LINK CYLINDER 3 X 8 X 2 ROD ADJUSTABLE TOP LINK RAM COMPLETE 2 1 9CYKL4 18A CYLINDER 4 X 18 X 2 ROD WITH1 1 4 SINGLE CLEVIS ENDS 2945R Op manual indd 42 2945R Op manual indd 42 31 07 2020 11 32 44 AM 31 07 2020 11 32 44 AM ...

Page 43: ...Lubed means cleaned dry bolts lubricated with a standard medium viscosity machine oil Lubricate all contact areas of the bolts and washers Lubricating the bolts is the suggested method Thread Engagement 2945R Op manual indd 43 2945R Op manual indd 43 31 07 2020 11 32 44 AM 31 07 2020 11 32 44 AM ...

Page 44: ... Lubed means cleaned dry bolts lubricated with a standard medium viscosity machine oil Lubricate all contact areas of the bolts and washers Lubricating the bolts is the suggested method Thread Engagement 2945R Op manual indd 44 2945R Op manual indd 44 31 07 2020 11 32 44 AM 31 07 2020 11 32 44 AM ...

Page 45: ...oto Audio Video I give permission for K Line to give interested clients my contact number to discuss my K Line product SIGNATURE _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DATE _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ My Story More to say Please turn over Name Phone Numbers Machine Type Size 2945R Op manual indd 45 2945R Op manual indd 45 31 07 2020 11 32 44 AM 31 07 2020 11 32 44 AM ...

Page 46: ...2945R RIGID TRAILING SPEEDTILLER OPERATOR SAFETY MANUAL 46 Thank you 2945R Op manual indd 46 2945R Op manual indd 46 31 07 2020 11 32 44 AM 31 07 2020 11 32 44 AM ...

Page 47: ...TY MANUAL 47 SEND US A TESTIMONIAL EXPLAINING WHY YOU LOVE YOUR K LINE AG PRODUCT AND WE WILL SEND A FREE HAT Send to marketing k line net au or scan here 2945R Op manual indd 47 2945R Op manual indd 47 31 07 2020 11 32 45 AM 31 07 2020 11 32 45 AM ...

Page 48: ...2945R RIGID TRAILING SPEEDTILLER OPERATOR SAFETY MANUAL 48 THIS PAGE IS LEFT INTENTIONALLY BLANK 2945R Op manual indd 48 2945R Op manual indd 48 31 07 2020 11 32 45 AM 31 07 2020 11 32 45 AM ...

Page 49: ...rring whether founded in tort contract and statute or otherwise This warranty must be read as subject to the General Terms and Conditions and does not cover misuse neglect or negligence ANY CLAIM FOR WARRANTY IS ALSO SUBJECT TO THE FOLLOWING CONDITIONS Machine has not been subject to misuse The speed limit of 20mph 32kmh has been observed at all times The machine has not been used for custom or hi...

Page 50: ...2945R RIGID TRAILING SPEEDTILLER OPERATOR SAFETY MANUAL 50 THIS PAGE IS LEFT INTENTIONALLY BLANK 2945R Op manual indd 50 2945R Op manual indd 50 31 07 2020 11 32 45 AM 31 07 2020 11 32 45 AM ...

Page 51: ...e and ensure it complies with any relevant safety acts of parliament government authorities and regulations Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine Before mounting check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to accommodate the K Line products you have purchased You...

Page 52: ...2945R RIGID TRAILING SPEEDTILLER OPERATOR SAFETY MANUAL 52 THIS PAGE IS LEFT INTENTIONALLY BLANK 2945R Op manual indd 52 2945R Op manual indd 52 31 07 2020 11 32 45 AM 31 07 2020 11 32 45 AM ...

Page 53: ... by K LINE AGRICULTURE I have taken every reasonable precaution as is commonly expected in this industry in the operation of the machine 2 This claim is not due to negligence lack of maintenance routine wear tear or accidental damage no unauthorized alteration has been made to this machine OPERATOR SIGNATURE ____________________________DATE _____________________ OWNER SIGNATURE ___________________...

Page 54: ...2945R RIGID TRAILING SPEEDTILLER OPERATOR SAFETY MANUAL 54 THIS PAGE IS LEFT INTENTIONALLY BLANK 2945R Op manual indd 54 2945R Op manual indd 54 31 07 2020 11 32 45 AM 31 07 2020 11 32 45 AM ...

Page 55: ...____________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _______________________________________...

Page 56: ...NT END OF DOCUMENT 1023 W 9th St PO Box 248 Grafton ND 58237 USA 74 Young Rd PO Box 340 Cowra NSW 2794 AUS K Line Ag 2020 2945R Op manual indd 56 2945R Op manual indd 56 31 07 2020 11 32 46 AM 31 07 2020 11 32 46 AM ...

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