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K-Line KL34000, Operating Instructions Manual

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K-Line KL34000 Operating Instructions Manual Download Page 1

KL34000

C

ooLant

 

M

anageMent

 S

ySteM

o

perating

 i

nStruCtionS

315 Garden Avenue • Holland, MI 49424

www.klineind.com • 1-800-824-KLINE (5546) • [email protected]

Summary of Contents for KL34000

Page 1: ...KL34000 Coolant Management System Operating Instructions 315 Garden Avenue Holland MI 49424 www klineind com 1 800 824 KLINE 5546 cservice klineind com ...

Page 2: ...nt Personal Protection Important Information warning To avoid personal injury al ways wear protective gloves Hot antifreeze coolant can burn skin If antifreeze coolant comes in con tact with skin thoroughly was area with soap and water To avoid personal injury care fully read and understand all instructions before attempting to operate any equipment or tools Do not operate or work on a machine unl...

Page 3: ...he pos sibility of air pockets forming in the EGR cooler General Use and Instructions Warning Coolant may be HOT Follow vehicle manufacturer s instructions for removing cooling system cap Caution Safety glasses must be worn when using this tool Contents Part Description Qty KL34001 20 Gallon Tank and Cart Assembly 1 KL34008 Radiator Cap Adaptor Kit 1 KL34009 Pressure Regulator Vacuum Handle Unit 1...

Page 4: ... coolant drain petcock Vehicles not built with this fitting are easily retrofitted Refer to TMC RP353 or ISO 16028 to ensure that you have the proper fitting Please ensure that this fitting is installed on the vehicle before using the tool If the truck is not equipped with the fitting connect the Vacuum Module to the surge tank follow steps 1 4 under the Vacuum Procedure to draw partial vacuum and...

Page 5: ... the gauge reading and check for pressure decay   A constant pressure reading indicates no leaks in the system   A drop in pressure indicates a leak in the system that must be repaired 4 If decay is evident locate and re pair leak When finished repeat the Pressure Test If no decay is detected continue the proce dure 5 Turn the Tank Valve to DRAIN to vent air Image 4 Step 1 Image 6 Step 3 Image...

Page 6: ... an appropriate location because air and coolant mist will exit hose 4 Turn the 3 Way Air Valve to FILL VEHICLE 5 Allow the Vacuum to draw 20 25 hg on the cooling system NOTE Some engine manufacturers do not permit this depth of vacuum on the cooling system Check with the engine manufacturer before drawing vacuum into the green zone 6 Once Vacuum Module reaches the green zone set Tank Valve to FIL...

Page 7: ...ling sys tem 8 Open Blue Vent Valve to re lease vacuum Disconnect the KL34010 Hose from the KL34008 Cap adapter and then remove the KL34008 Cap Adapter 9 Remove the Tank Hose and male quick connect fitting from the bottom of the surge tank and re place the coolant drain petcock Image 14 Step 8 This completes the Operating Instructions Image 12 Step 7 Image 13 Step 7 Add coolant and fill to proper ...

Page 8: ...ies Inc KL34001 200 Rev B 4 12 For product information or to purchase replacement parts CONTACT CUSTOMER SERVICE AT 1 800 824 K LINE 5546 Local 616 396 3564 FAX 1 800 528 9138 or 616 396 8974 cservice klineind com http klineind com ...

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